MSSC EOC EXAM REVIEW

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When reaming large holes and soft materials, the drill selected to create the pilot hole can be smaller than the desired diameter by as much as __________.

1/32

The drill selected to prepare a hole for a reaming operation should typically be smaller than the diameter of the reamer by __________ inch.

1/64

Select a counterbore diameter that is approximately __________ larger than the diameter of the head of the socket head cap screw that will be used.

1/64 inch

The mechanical advantage of this lever is 2:1. How much effort force (FE) would have to be applied to balance the lever, if the load equaled 20 lbs?

10 lbs

Rotary power = (torque × speed) / constant. What is the power with a torque (T) of 10 N and a speed (n) of 100 RPM using the constant of 9.55?

104.70

One ton-force is equal to __________ pound-force.

2000

Given the following information, determine this machine's availability.

212 hours

On the vertical band saw, the blade guides should be set __________.

3/8 inch to 1/2 inch above the stock at its thickest point

What is the number of teeth on the gear that is turning 1275 rpm, when the driven gear has 90 teeth and is turning 425 rpm?

30 teeth

The box certificate shown has an edge crush limit of __________.

32 pounds/inch

For a 365-day year with 30 days of scheduled downtime, what is the availability?

335 days minus unscheduled downtime

Plastics typically consume __________ of petroleum produced worldwide.

4%

Calculate the productivity in units per hour of a worker given the following information: 170 units produced in 4 hours.

42.5

Horsepower is the US customary system of measure for mechanical power. One horsepower equals __________ foot-pounds per second.

550

Standardization is put into place by standardizing work and what other method?

5S process

The maximum strength is reached when thread engagement reaches __________.

60 percent

A supervisor should be contacted for assistance when __________.

A production employee is having trouble making the product to spec

For example, many plants use an announcement system called __________ (Japanese for signboard) to announce the need for reactive maintenance.

Andon

Which of the following processes is an electrochemical process that creates a layer of oxide on non-ferrous metal parts to protect them from corrosion?

Anodizing

One of the results of Straighten is to __________.

Arrange items in the order of their use

When a worker is asked to lift a part or product repeatedly throughout the day, the company should __________.

Arrange to move the part to a more comfortable working height

Advantages of implementing __________ include reduced production costs, rapid decision making, and expanded operation capabilities.

Artificial intelligence

Priority jobs should be discussed __________.

At the beginning of shift meetings

__________ instructions can be delivered step-by-step, in real-time and in context.

Augmented reality

__________ is a live direct or indirect view of a physical, real-world environment whose elements are overlaid by computer-generated sensory input such as sound, video, graphics, or GPS data.

Augmented reality

Which problem with fasteners is most likely to cause joint failure?

Incorrect torque

If capacity is reached, reallocation of equipment and resources is one way to __________ to meet demand.

Increase production

Scheduling overtime is one of the ways to __________ when the production line is already operating at maximum speed.

Increase production

Interconnected sensors, various instruments, and computers are used in __________.

Industrial internet of things (IIOT)

Performing recurring, risky, and laborious tasks with more precision than a human, would be a benefit of implementing a(n) __________.

Industrial robot

If the correct raw material is not available, the employee should __________.

Inform the supervisor

Composites consist of two or more __________ that result in improved mechanical properties over the individual ingredients.

Ingredients

In data analytics, the data must be __________ before being modeled and analyzed.

Inspected and cleansed

Before packaging an item for shipment, the shipping agent should always check for a __________ indicating that the item meets compliance, approved, and is OK to ship.

Inspection label

Bursting test strength on a box certificate tells the box's ability to withstand __________ of the amount shown.

Internal and external forces

A person working downstream on an assembly line is considered a(n) __________.

Internal customer

Besides carbon, ferrous metals often contain __________.

Iron

Reducing the amount of non-value work in a process __________.

Is a method of improving the process

Items should be placed in a box that __________.

Is sized to fit so that it does not move excessively after cushioning material is added

An equipment manufacturer __________.

Is the best source of technical information on a specific piece of equipment

The procedure performed to prepare a machine for its production role is called what?

Machine setup

Fluid levels should be checked when __________.

Machine start-up is performed

A human-machine interface or HMI panel is where most __________ are displayed.

Machine alarms or error messages

A form of metal separation that uses a cutting tool to carve metal from stock is called __________.

Machining

What is a CNC milling machine with a tool changer and an enclosure called?

Machining center

Which of the following is NOT included in the start blocks?

Machining operations

VFDs have become so inexpensive that they are replacing __________ for many constant-speed applications.

Magnetic motor starters

Torque is a force that __________.

Makes an object rotate about a point

A __________ provides information to the manufacturing department about the product that is to be made and authorizes inventory to be issued to begin the job.

Manufacturing work order

The weight of an object is determined by __________.

Mass and gravity's force

The Industrial Internet of Things (IIOT) enables a company to collect data to improve __________ in various processes.

Precision, quality, speed, and reliability

Data analytics can be divided into four types depending on the objective. What type of data analytics should you use if your objective is to present likely options of what might happen?

Predictive

G-codes are __________.

Preparatory commands

The operating temperature range of a gearbox should be considered when selecting __________.

Proper viscosity of oil

Companies should provide an environment that encourages team members to __________.

Provide input during the entire problem-solving process

Increased consistency of work-flow and quality can be achieved by __________.

Providing employees appropriate cross-training

JIT reduces excess inventory, waiting, and transportation by changing the traditional system of inventory to one that focuses on what method of moving inventory?

Pulling inventory meaning it moves when needed

The number stamped on the shank of a drill indicates the drill's __________.

Size

Kinetic friction is __________ friction.

Sliding

A production line can run no faster than its __________ step.

Slowest

Which wrench has speed of use as a benefit?

Socket wrench

What runs a computer's operating system?

Software

Which cloud computing service involves client companies renting the use of software from providers and the client's users accessing the software over the internet?

Software as a Service

Judging tagged items is part of what 5S step?

Sort

Which of the following is not true about chamfered holes?

The counterbore tool is used to chamfer holes

One way to balance the line is to adjust each machine so __________.

The cycle times are the same

Inspections completed at each step of a manufacturing process ensure __________.

The final material has the needed characteristics

What is calculated by multiplying the effort force by the distance of the force from the fulcrum?

Torque

__________ ceramics consist of clay-based products, glass, and cement.

Traditional

Layout work is the operation of __________.

Transferring data from a technical drawing to the part

To remain competitive, manufacturers must be low-cost producers. Is this statement TRUE or FALSE?

True

True or false: Filters are commonly combined with pressure regulators.

True

Value added per employee is a financial measure of how much product was sold versus how many employees worked during the period. Is this statement TRUE or FALSE?

True

Which of the following machines utilizes a rotating workpiece?

Turning center

The __________ is a rotary cutting tool made of a piece of round steel stock.

Twist drill

What size tap drill should be used to prepare the hole shown in the part drawing for the 7/16 threads?

U (0.3680)

The __________ on a boiler burner makes it easy to detect a main flame.

UV fire eye

The articulated robot has a shoulder axis that goes in the __________ directions.

Up and down

Static friction works against the moving object, kinetic friction works __________.

With less force than static friction

Moving an object from one point to another is called __________.

Work

The distance along each axis from the machine zero home position to the programmed reference point is known as the __________.

Work offset

On a horizontal machining center, the X-axis corresponds to the __________.

Work table moving left and right

__________ counts any materials that have been issued to a manufacturing order that have not been produced into a finished product.

Work-in-progress inventory

When preparing any type of process documentation it is important to __________.

Write legibly

The best medium to communicate complicated do-it-yourself instructions would be __________.

Written

3-dimensional Cartesian coordinate system has three axes, which are __________.

X, y, and z

On a horizontal machining center, which axis always moves the tool toward or away from the workpiece?

Z-axis

Continuous improvement is based on what major goal?

Zero waste

When documentation for product/process compliance with customer requirements is complete, the customer and all involved parties must __________.

"Sign-off" the documentation

Due to the increase in gasoline costs, a part vendor is offsetting his increased delivery costs by increasing the price of all his products 15%. If the cost of the part that you were buying was $18.50/unit, what will it cost after the price increase?

$21.28/unit

Weight is measured in pound-force (lbf) or newtons (N). Weight is the __________ an object is pulled by gravity.

Force

Injection molding is a process that __________.

Forces molten material into a cavity that is shaped like the final part

What is the resistance between surfaces contacting each other?

Friction

Select the positive example of friction.

Friction between threaded fastener and material

CNC (Computer Numerical Control) refers specifically to a computer that controls what aspect of the machine?

- Motion

Very thin stock is specified using __________.

Gauge numbers

Lean culture must be deep within the company. What must the company be willing to do?

Give employees time to observe and study their workspace

Static and kinetic frictions are __________ rolling friction.

Greater than

The __________ is the primary interface between the machine operator and the machine.

HMI panel

__________ enable humans to enter information into a machine.

HMIs

Softening metal improves malleability, which is the ability to be __________.

Hammered, bent, and shaped

To increase the torque used with a slotted screwdriver this must increase in size?

Handle diameter

A counterbore __________.

Has a pilot

Red tags are used to indicate scrapped parts while a yellow tag indicates a part that __________.

Has been placed on hold

Reamers __________.

Have multiple cutting edges

A job safety analysis is used pinpoint __________ associated with a process.

Hazards

Using proper production operation procedures will __________.

Help eliminate machine failures

Making sure that all necessary resources are available at the workstation when required __________.

Helps to optimize production and make workflow efficient

This wrench has an L-shaped or a T-shaped handle.

Hex key wrench

Before running a CNC program the operator should __________.

Home the axes

The force on a spring can be found by measuring the distance the spring changes from its original length, according to

Hooke's Law

Artificial Intelligence is the development of computer systems to be able to perform tasks that would normally require

Human intelligence

Automation enables a process or machine to perform tasks without __________.

Human intervention

If a blade breaks or comes off the idler wheels, you should __________.

Immediately turn off the power switch

What feature in the figure shown is a Chamfer?

D

What data can some smart sensors communicate so they can be adjusted or replaced before they fail?

Data about their own health

In manufacturing, predictive maintenance, automated quality testing, and product design programs use __________ to make improvements.

Data analytics

What are included on a manufacturing work order?

Order and item number

Which 5S step uses labels to clearly identify equipment?

Straighten

Another key to properly reaming a hole is to only insert the shank of the reamer into the drill press's chuck approximately __________. This will allow the reamer to "float" or flex to follow the pre-drilled hole.

1/2-inch to 3/4-inch

The type of wrench best suited for the final tightening of a nut is __________.

A box-end wrench

A critical system component is defined as what?

A component essential for continued system operation

A lathe is the best machine tool to use when putting __________ on a round piece of stock.

A finished diameter

The maintenance logs should be updated after fixing a production problem so that __________.

A history of the problem can be recorded in case it occurs again

The Cartesian coordinate system is __________.

A mathematical grid that identifies points on a plane or in space

Which of the following devices can coordinate the flow of material when connected to production data systems?

AS/RS

What is the definition of value-added activities?

Activity that adds what the customer wants

__________ is not commonly used to produce mass production products, but it is often used to create functional prototypes, mold and mold inserts, and customized parts technology is getting there.

Additive manufacturing

An example of a(n) __________ is 3D printing.

Additive manufacturing process

What is used to soften the impact of a rotary actuator's internal cylinder against hard stops?

Adjustable cushion

Smart fabrics, engineered tissue, fabricated cells, fuels, and improved medicines using nanotechnology are just a few examples of __________.

Advanced materials

Cutting fluids can be used to __________.

All of the above

How can friction in machines be reduced?

All of the above

Knowledge of machine history is a good resource in troubleshooting machine problems because it would include information on __________.

All of the above

Reamers are used to machine holes __________.

All of the above

The vertical band saw is used to __________.

All of the above

What happens if a fastener is over-torqued?

All of the above

Which of the following is true of a PLC?

All of the above

A milling machine is capable of removing material in __________ using a cutting tool to achieve a desired shape.

All three dimensions

Brass and bronze are examples of __________.

Alloys

__________ can be connected to data systems to automatically coordinate material flow to and from assembly processes which eliminates the need to check in and out materials.

Automated storage and retrieval systems

Barcodes, RFID, NFC, and machine vision are all examples of what type of technology?

Automatic Identification and Data Collection

__________ can be used in many applications including book storage in libraries, product storage in warehouses, and tooling storage in factories.

Automatic storage and retrieval systems

__________ require programming to operate, but no human intervention during operation.

Autonomous mobile robots

In addition to material handling, __________ can be also used for repetitive processes in high volume operations.

Autonomous robots

This wrench is used to hold a fastener in place.

Backup wrench

The ability to sort products by type by scanning a barcode is an advantage of using a(n) __________.

Barcode reading system

A dirty lens is the most likely cause of a(n) __________.

Barcode scanning failure

When should thread-locking fluid be applied to a fastener?

Before installation

As part of a process of continuous improvement, companies use __________ to set goals to strive towards.

Benchmarks

Two key reasons that CNC machines are preferred over manually operated machines are:

Better quality parts, lower production costs

A list of all materials and components (with quantity of each) required to make a product is called what?

Bill of materials

A part level number indicates which parts form each sub-assembly and is found on the __________.

Bill of materials (BOM)

Proper __________ is required to keep the blade from flexing, jamming, or breaking.

Blade tension

In a production process, the time required to create a finished product is determined by the slowest processing station. The slowest station, often called a __________, therefore limits the maximum rate of production.

Bottleneck

What is best wrench to use to loosen a bolt?

Box-end wrench

During the hand tapping operation, the tap should be rotated counterclockwise for 1/2 turn following each 1 turn clockwise to __________.

Break off the chips to avoid jamming the tap

A __________ chip is a chip that is broken by the use of a chip breaker on the cutting tool.

Broken continuous

A __________ should always be used when removing chips or saw dust from the saw table.

Brush or hand broom

What is a series of numbered instructions that control the machine's movements and functions to create a part?

CNC part program

The basic function of a __________ is to change rotary motion to linear motion.

Cam

Rise, dwell, and return are parts of the __________.

Cam motion cycle

The vertical band saw __________.

Can cut intricate shapes

Which of the following allows the CNC control to translate the directions in a program into the movements of the machine components?

Cartesian coordinate system

Brainstorming in a group is a way to generate as many possible __________ of a problem without deciding if they are good or bad.

Causes

Which of the following is not a part of the twist drill?

Chip breaker

The part of a lathe that clamps the workpiece in place is called what?

Chuck

5S is a lean manufacturing technique that focuses on creating a __________.

Clean and orderly work area

When adjusting actuator speed with a flow control valve, which direction should you turn the valve's knob to decrease speed?

Clockwise

Which direction should a pressure regulator knob be turned in order to increase pressure?

Clockwise

The ability to __________ may be a person's most important factor to be successful.

Communicate

What is the purpose of a kanban system?

Communicate needs within production

Spoken, written, and electronic are three types of __________.

Communication mediums

Large interacting systems are made up of smaller __________ that can fail and cause the system to go down.

Components or parts

__________ use metals, plastics, and other materials in combinations of two or more to obtain the desired properties.

Composites

What does CNC stand for?

Computer Numerical Control

What is the definition of manufacturing resource planning?

Computer system used to schedule production

Brainstorming, organizing, and editing are each a part of the full planning process for __________ a clear message.

Constructing

__________ is a reddish, malleable metal that conducts electricity well and resists weathering.

Copper

During the cutting action, the tool tip __________ the metal until the metal's fracture point is exceeded.

Deforms

The __________ is used to control how deep a countersink enters the work piece.

Depth stop

New product design teams should perform a(n) __________ as early in the design process as possible.

Design failure modes and effects analysis

Round stock is specified using __________.

Diameter and length

Forklift operators contribute to maintaining product quality by __________.

Following correct storage procedures

When adjusting the position of a limit switch, what should be done before manually moving the actuator to the desired position?

Disable the machine outputs

Jidoka builds quality into the manufacturing process. What four steps are used in jidoka?

Discover, stop, fix, investigate cause

When issued the incorrect, non-conforming, or wrong amount of parts from supply, use a __________ form to correct the issue.

Discrepant material

Productivity can be calculated by __________ the number of parts produced by the time elapsed during the production.

Dividing

The floor manager/supervisor is typically familiar with __________.

Documentation regarding customer requirements

A drill press will cut undersize holes if the __________.

Drill bit has a worn margin

Which machine is best suited for drilling and reaming 1/4" plate steel?

Drill press

Product damage can be avoided by __________.

Following packaging specifications

Customer relationship data is stored in a __________ that can be used to record concerns with specific products.

ERP or database system

What is the unit of measure for Part # FRM-102 described in the following manufacturing work order?

Each

The ratio of a machine's power output to power input is the machine's __________.

Efficiency

A built-up edge condition of a cutting tool causes it to __________.

Cut more deeply

Metal separation is the process of __________.

Cutting away unneeded metal from stock

A(n) __________ communication system uses IoT to monitor smart sensors and output devices to determine when they are about to fail.

Cyber-Physical

A __________ enlarges the upper part of a hole and has a square bottom.

Counterbore

Which of the following is not a basic step of analyzing a component failure?

Create a CAD drawing of the component

A drill press is used to __________.

Create holes

The Phillips screwdriver has this type of head.

Cross-shaped

Layout lines use __________ to show the location of a hole's center point.

Crosshairs

Production capacity is a measure of a department's ability to meet __________.

Customer demand

The box selected for your product must have a bursting strength of at least 180 lbs per square inch. Which box certificate indicates a box with sufficient strength?

D

This stop button immediately removes power from the machine's actuators.

Emergency

A(n) __________ must be initiated by one human action and must override all other machine functions and operating modes.

Emergency stop

What portion of the part program follows the toolpath blocks?

End block

The tool changer is a device that allows the robot to perform multiple tasks by changing out __________.

End effectors

Engineers and technicians strive for 100% efficiency to use less __________ and generate less heat.

Energy

Humidity, temperature, and dust would fall under the __________ branch of the cause and effect diagram.

Environment

Which of the following is an example of an unsafe practice while setting up the drill press?

Examining a large part and deciding to hold it in place by hand since it is so large it will not fit in the vise

Non-value-added activities are considered waste if they fall into one of the eight categories. Which waste includes poor workplace organization and layout issues?

Excess motion

The proper tool to remove a stripped fastener is __________.

Extractor kit

Cause and corrective measures are two things to determine when a component __________.

Fails

To assemble components that must be disassembled at a later time, use a(n) __________.

Fastener

Repeatedly applying stress to a part until it weakens represents a __________ test.

Fatigue strength

Cast iron and steel are two examples of __________.

Ferrous metals

To ensure that specifications are accurately met, manufacturing companies often produce a __________ before beginning production.

First piece

A playground teeter totter is considered what type of lever?

First-class lever

It is most important to clearly label any containers of __________ material before shipping.

Flammable or hazardous

What is another name for lean production?

Just-in-Time

Which pillar of Lean Manufacturing is most affected by using IIoT across the supply chain for better control and tracking of production and delivery?

Just-in-Time

__________ are company-identified metrics for each employee or process that give the best indication of performance and have the most impact on the company objectives.

Key performance Indicators

Potential energy is stored energy until it is allowed to move, then it becomes __________.

Kinetic energy

An important statistic is calculated by dividing the number of parts produced by the number of hours worked. This statistic is called __________.

Labor productivity

Shipping weight on a bill of lading is usually expressed in __________.

Lbs or kgs

__________ is responsible to align the team, establish direction, and to motivate and inspire.

Leadership

A bill of lading can also be used to determine if emergency action is needed in case of a(n) __________ during shipping.

Leak or spill from a container

What type of shipping uses a truck that may have to make two or more stops to different companies to achieve a full load?

Less-than-truckload (LTL)

The term "laser" originated as an acronym for __________.

Light amplification by stimulated emission of radiation

The primary goal of quality control is to __________ during the manufacture of a part.

Locate and prevent quality problems

The first step in locking and tagging out a piece of equipment is what?

Locating all sources of potentially hazardous energy

What must be loosened before turning the flow control valve knob to adjust actuator speed?

Locking nut

A tap __________.

Looks like a screw

Friction causes machines to __________ productive power and heat moving parts.

Lose

To help track spending and budgeting operating expenses, a __________ form is used to replenish supplies or tools needed for the job.

Material requisition

Mass is the amount of __________ the object contains.

Matter

The rate machines perform work is defined as __________.

Mechanical power

Originally, the field of mechatronics was intended to be a combination of __________.

Mechanics and electronics

A device that transmits force from one point to another for the purpose of work is a __________.

Mechanism

Laser cutting uses a high powered laser to cut __________ material into __________ shapes.

Metal, very precise

Companies use a __________ to define a baseline measurement for process improvement.

Metric

Which HMI screen is often used to view real-time information about system processes, such as line speed or barcode read rate?

Monitoring screen

The accuracy of a time study is improved if you time __________ doing the same job.

More than one worker

Steel is the __________ manufacturing material in the world.

Most popular

Liquid lubricants like oil are the __________ and best-known types of lubricant.

Most versatile

A conveyor is a material handling method that uses a __________ to move material continuously.

Moving belt or chain driven by a motor

Computer chips are created using __________.

Nanomanufacturing

__________ start the saw with the blade in contact with the material.

Never

How is force measured when tightening bolts using a torque wrench?

Newton-meter

What SI units of measurement are used for torque?

Newton-meter

Force is any attempt to change the motion of an object and is measured in __________.

Newtons (N) and pound-force (lbf)

A barrier that interferes with good communication is called __________.

Noise

__________ typically include tool and equipment requirements for particular part numbers.

Operator instruction sheets

__________ metals are resistant to corrosion, lightweight, and bendable.

Non-Ferrous

Which of the following is not true about countersinking?

None of the above

Which type of limit switch is the least common?

None of the above

An employee should locate and assist the appropriate contact if he/she __________.

Notices a problem that would prevent customer specifications from being met

Machine lubrication leaks can drip onto the floor and create a hazardous condition for employees or cause damage to the product. Therefore, if a leak occurs, __________.

Notify the appropriate personnel to have the leak repaired immediately

Sets of values used to determine the location of the tool tip relative to the programmed reference point are known as __________.

Offsets

Which of the following is typically included on a start-up checklist for mechanical equipment?

Oil and fluid levels

Cycle counts involve verifying inventory on hand __________.

On a continuous basis throughout the year

A thorough check for a history of similar problems should occur __________.

On problems that keep recurring at regular intervals

Nanomanufacturing produces material or devices smaller than nanometer, which is less than __________.

One billionth of a meter

Process cycle time is the time required to complete the production of __________ from start to finish.

One unit of product

A duty that might be performed by a(n) __________ is to check equipment to make sure they have the correct calibration labels.

Operator

__________ does NOT help meet the process requirements and product specifications of a manufacturing order.

Overproduction

Hard-wired relay circuits were replaced by what devices?

PLCs

What type of transistor supplies voltage when activated, causing the signal from the sensor to turn on?

PNP

__________ is the most well-known form of metal finishing.

Painting

Which of the following does the programmer define as the origin of measurements on the workpiece?

Part zero point

__________ or program zero point is more common as a reference point than using machine coordinates.

Part zero point

An assembly drawing shows how the various __________ fit together.

Parts or components

What type of objective is a measurable goal that allows a company to determine if it is being successful?

Performance

The measure of the result of work or a process can be defined as __________.

Performance Metric

Without the actions of productive employees, the company's __________ would not be achieved.

Performance objectives

Adhesive bonding is considered a(n) __________ assembly process.

Permanent

Item counts are verified by what?

Physical inventory

The __________ portion of the bit is used to guide the counterbore into a hole and ensure alignment.

Pilot

What type of hazard is present when working on gearboxes and being exposed to moving parts?

Pinch point

A __________ is best used for determining the number of threads per inch on a fastener.

Pitch gauge

Product characteristics should be classified (critical, major, etc.) to __________.

Place emphasis on important characteristics essential to operation

Casting is the process of __________.

Pouring a heated liquid into a mold

When facing multiple problems at once, the first step to take is what?

Prioritize them by greatest impact first

Companies use __________ to determine how manufacturing methods are most likely to fail.

Process failure modes and effects analysis

A __________ includes a list of steps, tools, and the materials needed to complete each step throughout the facility.

Process plan

When a customer changes the material used to make a product, the __________ should be reviewed by the production department.

Processing specifications

Customer lead time is the time between customer order and __________.

Product delivery

Productivity is a measurement of the efficiency of __________.

Production

What is the greatest amount of products a system can produce per day?

Production capacity

Replacement parts used in repair work are typically included in the calculation of __________.

Production downtime

__________ must be set up properly to ensure that process requirements and product specifications are met.

Production equipment

Self-directed work teams should always strive to meet the company's objectives and __________.

Production goals

__________ should be consistent with a company's strategic goals and objectives and support the overall business plan.

Production plans

This most basic productivity metric, is defined as the parts produced per hour by a machine or employee.

Production rate

A __________ can determine whether delivery promises can be met and identify time periods available for preventive maintenance.

Production schedule

Unscheduled machine downtime due to breakdowns impacts __________ and other metrics.

Productivity per labor hour

When performing a finished goods inventory, you are counting what?

Products completed with manufacturing and ready to ship

What is throughput?

Products produced in a given amount of time

Which of the following is a general-purpose industrial computer that has been designed to wire directly to input and output devices.

Programmable Logic Controller (PLC)

Manual data input, computer-aided manufacturing, and conversational are all __________.

Programming methods

Which of the following is a key action step of Standardize?

Promote best practices

The Manufacturer's serial number and model of a machine are used to identify the __________.

Proper service or parts manuals

Which of the following would NOT be a typical job for a robot?

Quality control

__________ are used to communicate customer issues.

Quality reject reports

Production documents include useful processing information such as __________, machine time, and task times.

Quality requirements

When discussing SPC, the term that means the difference between maximum and minimum values in a data set is __________.

Range

__________ is the operation used to machine a hole to a precise size.

Reaming

Upon evaluating a workstation comprised of two workers, it was decided that the workstation required only one worker to remain efficient. The supervisor should __________.

Reassign one of the operators from the overstaffed workstation to one that may require extra assistance

In communication, to avoid making assumptions is a special responsibility of the __________.

Receiver

Lean manufacturing is a method of eliminating waste. What is the purpose of eliminating waste?

Reduce both cost and lead time while increasing quality

One of the results of Sort is to do what?

Reduce the time to locate tools

How does the 5S method aid in the goal of lean manufacturing?

Reduces the waste of excess motion, helps improve morale, and enables other lean methods to be more successful

Ceramics are said to be __________ materials, which means they maintain their shape and strength when exposed to high heat.

Refractory

G-codes are modal, meaning they __________.

Remain active until cancelled by another G code

__________ is the ability of a system or device to produce the same outcome in unchanged conditions.

Repeatability

Mechanical advantage is the ratio between the effort side and __________.

Resistance side

Effective communication requires everyone to accept __________ in the process.

Responsibility

A part that is out-of-spec can either be scrapped or

Reworked to bring the part within the specifications

On a horizontal number line, positive numbers are to the __________ of zero.

Right

To address customer quality issues, companies often use problem solving tools like fishbone diagrams, brainstorming, and __________.

Root cause analysis

What is the power used to cause a rotary device to rotate?

Rotary power

The safety of personnel and equipment performance are the key points to keep in mind when making a decision to __________.

Run to failure or shut down the machine

The blade on a horizontal band saw __________ to continuously cut into the material.

Runs in one direction

All shipping documents should be filed away in a __________ and in accordance to __________ policy, after shipment is complete

Safe storage place / company

A wheelbarrow is considered what type of lever?

Second-class lever

What type of assembly can a threaded fastener create?

Semi-permanent

A __________ initiates communication by forming an idea to be shared.

Sender

What are edge devices?

Sensors and machines that produce data

The operation number column in the routing sheet contains the operation number, also a __________ number, which indicates its place in the manufacturing process.

Sequence

Communication is a process by which we assign and convey meaning in an attempt to create __________.

Shared understanding

In which 5S step does the employee look for damaged equipment, worn components, and misplaced objects?

Shine

The purpose of the __________ is to identify materials loaded onto a truck, the hazards associated with that material, and any special handling instructions to be followed.

Shipping manifest

The availability of required tools and equipment for a job __________.

Should be checked prior to starting a work order

A training matrix or database that contains a list of employees and their specific skills __________.

Should be used to assign people to jobs in areas of their skills

A worn drilling tool __________.

Should not be used

On a horizontal machining center, the Y-axis corresponds to the __________.

Spindle moving up and down

Perishable goods must be properly handled to prevent __________.

Spoilage

The best medium to communicate and resolve a conflict would be __________.

Spoken

The stable operations within products allow the company to add this to its lean manufacturing core?

Standardization

Which 5S step involves formatting 5S work instructions so that they look and read alike?

Standardize

To maintain a consistently high-quality product, production processes must be __________.

Standardized and controlled

Rolling resistance does not have __________.

Static and kinetic friction

Measuring products and tracking process data is one way to apply __________ to improve quality.

Statistical Process Control

Quality Assurance (QA) activities include using __________ and quality audits to measure effectiveness.

Statistical process controls (SPC)

Which of the following is an example of an unsafe practice while operating a drill press?

Stooping down to look closely at the part and drill as the drill enters the metal to make sure it is positioned properly

In preparation for repeat orders from a customer, companies __________.

Store order information and product specifications on file

What is often considered the most difficult step of the 5S process?

Sustain

Troubleshooting a machine problem is determining the cause and __________.

Taking the steps needed to solve the problem

What is the rate at which each product must be produced to keep up with demand?

Takt time

Top level management must commit to __________ to help sustain 5S success.

Team building

__________ should be tied to the company's business plan.

Team goals

Prompt communication with a supervisor is necessary when __________.

The production schedule cannot be met

The daily production schedule is used to allocate the necessary people and equipment to ensure that __________.

The required production goals are achieved

Production efficiency is the standard produced parts divided by the actual produced parts. How is the standard determined?

The standard is the calculated amount produced under ideal conditions

The selection of a production area layout depends on __________.

The type and volume of products produced

The supervisor should be notified immediately if __________.

The work order is incorrect

Which class of lever will never have a mechanical advantage greater than 1.0?

Third-class

Which of the following provides limited adjustment of a linear actuator's stroke?

Threaded rod and head

Which of the following is NOT a common sensor mounting method?

Threaded rod and head-mounted

X, Y, & Z are the __________ for a machining center.

Three axes of travel

To identify and eliminate bottlenecks, the __________ required to complete each process must be determined first.

Time

The average time a specific job takes is determined by __________.

Time and motion studies

To calculate the time charged per machine, a work order must be filled out with what data?

Time entries

Which of the following is NOT a reason for measuring machine utilization?

To identify ways to decrease production

To securely clamp the tool during the machining process is the job of the __________.

Tool holder or spindle

CNC program moves are contained in the __________ block.

Toolpath

In basic CNC program development, which part do most programmers write first?

Toolpath block

M-codes are NOT __________.

Used to set the mode of operation

A drill press __________.

Uses a rotating tool to cut into material

Ultrasonic testing __________ to detect a flaw or crack in a part.

Uses high-frequency sound waves

A reamer is fed into a pre-drilled hole __________.

Using one smooth, constant pressure operation

Machine zero can be located in __________ depending on manufacturer and machine type.

Various positions

What is the machining center called when the spindle and tool are oriented vertically?

Vertical machining center

Cameras are used in __________ systems to capture/transmit images to a computer.

Vision inspection

Creating backorders allows a company to save money by __________.

Waiting until a large order comes in allowing the setup cost to be shared across a large number of items

Basic mechanisms are levers, inclined planes, and __________.

Wheels

Root cause analysis is a common tool used to determine what?

Why bad parts are being produced

A cellular manufacturing layout is used when making a __________ of similar products.

Wide variety

Chromium is added to steel to form __________.

stainless steel


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