CIM EOC

5. Resources

-Manufacturing transforms resources *inputs: capital, knowledge, materials *outputs: finished goods

2. Saftey

Age and environmentally appropriate

Just in Time (JIT)

A system that eliminated work-in-progress (WIP) inventory by scheduling arrival of parts and assembly for an operation at the time they are needed and not before.

Automated Storage Retrieval System (ASRS)

A system that moves material either vertically or horizontally between a storage compartment and a transfer station or within a process. Henry Harnischferger.

Variables

A variable is stored in a robots memory the robots memory. (Allows a program to run a specified number of times)

1==1

Always true

Light Sensor

Analog sensor

Line Follower

Analog sensor

Potentiometer

Analog sensor

Boolean Logic

Asks yes or no questions about the sensors

Henry Ford

Assembly line

Which of the following is the correct sequence for Inventor HSM Pro?

Build the part in a similar way to them machining methods that will be used

Joseph Harrington

CIM

Less expensive than a Mill?

Casting

Verify Window

Change stock size

Kaizen

Continuous improvement that involves all participants.

Post Processor

Converts model into code

3. Time Costs

Customer deadlines must be met

Variable

Dependent on variables

Simple Behavior

Describe actions and the prompt for each action to start. (Fan stops when sensor activated)

Complex Behavior

Describes the overall goal of the program (automate fan control)

Bump Switch

Digital sensor

Limit Switch

Digital sensor

Quadrature encoder

Digital sensor

Ultrasonic Range Finder

Digital sensor

Feed

Distance traveled by the cutting tool along the length of the work for every one revolution of the spindle

Non-value Added

Don't waste a specialized worker on a non-specialized task.

3. Funtionality

Durability and lifespan

==

Equal to

Preparatory Codes (G codes)

Establish machine settings

Kiichiro Toyoda

Kaizen

Selective Laser Sintering

Laser fuses powder together

Six Sigma

Less then 3.4 defects per million.

Which VEX component measures the amount of light?

Light Sensor

Artifical Intelligence (AI)

Machines that learn from experience

Jog Control Panel

Manually move spindle to desired location

Subjective Processes

Mill and Lathe

Open Loop

No direct connection between out put and conditions meaning that it; cannot compensate for unexpected happenstances (sprinkler)

Fixed Cost

Not dependent on external variables

Inputs and Outputs Toolbar

Opens and closes the shield door

G & M Codes

Operate the CNC machine

Input

Paralellogram

Intelek PLTW

Post processor that uses the NC code to talk to the machine

Verify a program

Program edit window

Closed Loop

Provides the system with operational feedback meaning that it; can compensate for conditional changes (sump pump)

Processes

Rectangle

Start/end

Rounded box

Operator Panel

Run and verify programs

If Statement

Runs program as long as a certain condition is true

Best Use of a Potentiometer

Set the speed of a conveyor belt

Which VEX component is digital, gives angular position?

Shaft Encoder

Graphic Window

Shows part and send tool to corner

Value Added

Skill is fully exploited

Fused Deposition Modeling

Squirts melted AVS plastic into layers

Display

Triangle-rounded-rectangle-shape

George Devol & Joseph Engelberger

Unimate Industial Robot

While Loops

allows a section of code to be repeated as long as a certain condition remains true.

Die Castigating

rapid high production or simple or complex, often tin wall precision parts.

Decision

rhombus

Motor Ports

rightMotor leftMotor servoMotor flashlight

How Does an Encoder Work?

uses light to count the revolutions of a shaft

4 Factors Affecting Cost

1. Material Goods Cost 2. Labor Costs 3. Time 4. Shipping

1. Economy

- Cost of the material - Amount of material - Cost of labor

4. Shipping

- Cost per unit is affected by mode of transport/shipping - trains and boats cost less but are slower - distance to plant

4. Ethics

- Environmentally safe - Honest/transparency - Competent - Supportive

1. Material Goods Cost

- Machinery may cost more, but may produce more, (meaning people can buy more, meaning they sell more, meaning it cost more but their making more money) - Raw materials cost can vary by market

2. Labor Costs

- Wages based on skill and experience - Overtime is more expensive *Value added V. Non-value added

1. Customer Centered

-At center -Shows where the focus should be -End results should contribute something of value to the customer

6. Infrastructure

-External Environment *Global competition *Raw materials, energy, transportation, research institutions, workforce, etc.

3. Shared Knowledge

-Information is the dominant material today -Computer systems and intelligent machines support people and processes

2. People & Teamwork

-Second Level -Members contribute to customer value -Enterprise strength is based on people, organization, and culture

Six Perspectives

1. Customer Centered 2. People and Teamwork 3. Shared Knowledge 4. Key Processes 5. Resources and Responsibilities 6. Infrastructure

Four Factors of Design

1. Economy 2. Safety 3. Functionality 4. Ethics

4. Key Processes

3 Groups 1. Product/Process Definition- How? 2. Manufacturing- Planning Reality 3. Customer Support- Meeting Customer Nee

Isaac Asimov

3 Laws of Robotics

Carl Fredrick Gauss

6 sigma

Patrick Hanratty

The father of CAD

Computer Integrated Manufacturing (CIM)

A company-wide management philosophy for planning, integration, and implementation of automation.

Automated Guided Vehicle (AGV)

A computer-controlled system that uses pallets and other interface equipment to transport work pieces to NC machine tools and other equipment in a flexible manufacturing system.

Fixture

A device designed and built for molding a particular piece of work for machining operations

Jig

A device that locates a piece of work and guides the tools that operate upon it.

Flexible Manufacturing System (FMS)

A flexible group of CNC machine tools that are highly automated and integrated capable of producing a family of parts.

Sterolithography

Extremely precise UV laser

Additive processes

Fused deposition modeling, Stereolithography, Selective Laser Sintering, Ultrasonic Welding

Pseudocode

Human language

Closed Loop Process

Input, process, output, feedback

Integer

Int;

Eli Whitney

Interchangeable parts

!=

Is not equal too

Which of the following rapid prototyping process uses a liquid polymer in the process of creating a prototype?

Stereolithography

Lean Manufacturing

Systematic elimination of waste through out a whole system.

Facing

Take material off to create a flat surface

Cutting Speed

The rate at which a part is cut

Computer Automated Design (CAD)

The use of computers in converting engineering designs into finished products.

Program Edit Window

The window with the code, determines tools needed for part

Ultrasonic Consolidation

Uses sound to consolidate the model

Change stock size

Verify window

Identifying a Problem in RobotC

Watch the debugger window

Else Statement

When the "If Statement" is false then the "Else Statement" will run

Basic Behavior

Write in therms of the input and output relative to the device. (Turn on motor)