Exam 1 Process Technology Equipment

Bonnet

The _______ is a bell-shaped dome mounted on the body of a valve where the valve disc is held when the valve is opened.

Cooling Tower

A _________ is a structure designed to lower the temperature of water using latent heat of evaporation.

By process requirements

How are raw materials sorted?

National Electrical Code (NEC)

The National Fire Protection Agency established the ____, which specifies practices that promote the safe installation of electrical wiring and equipment.

Multiport Valve

A ________ is used to split or redirect a single flow into multiple flows or direct flows from multiple sources to the same destination.

Powder-actuated tool

A __________ tool uses a small explosive charge to drive fasteners into hard surfaces such as concrete, stone, or metal.

Diaphragm Valve

A __________ valve would be selected for use with extremely viscous or corrosive materials.

Pipe hanger

A type of support that suspends pipe from the ceiling is a(n):

Overhead Traveling Bridge

A(n) ___________ crane runs on an elevated runway system along the length of a warehouse and provides three axes of hook motion (up and down, sideways, and back and forth).

-20oF to 800oF(-29oC to 426oC)

Carbon steel can be used in which of the following Fahrenheit temperature ranges?

Check Valve

To prevent backflow, a __________ valve would be used.

Heat tracing

To prevent the liquid contents in a pipe from freezing, engineers often apply coils of heated electric wire or steam tubing called:

Valve Knockers

To help operate a handwheel on a valve that is in a hard-to-reach place or is being used for high-pressure service, a __________ can be used.

Process flow diagrams Piping and Instrumentation diagrams

What are the two most common types of drawings that process technicians encounter?

They are not equipped with the required fall protection systems

Why should forklifts never be used as personnel lifts?

Hot wall (not a heat exchanger Types of heat exchangers include double-pipe, shell and tube, air cooled, spiral, and plate and frame. Most common shell and tube design.)

All of the following are types of process heat exchangers except:

Pump

A mechanical piece of equipment used to move liquid material through a piping system within various processes is a :

System diagrams (is not a process drawing Process drawings include plot plans, block flow diagrams (BFDs), process flow diagrams(PFDs), and piping and instrumentation diagrams (P&IDs) that are used by process technicians.)

All the following are included in a process drawing EXCEPT.

Motors

Drivers that convert electrical energy into useful mechanical work and provide power for rotating equipment such as pumps, compressors, and conveyor drives are:

Colors and Fitting

Flexible hoses can have different uses. They are identified by their ______ and ______ which can vary from company to company.

1205

For a carbon steel piping and flange system that is 6-inch schedule 40 with class 600 flanges operating at a max of 400 F, what is the MAWP?

Disc and Seat

Globe valves us a _________ to regulate the flow.

To label it "Do Not Use" and report the condition to the supervisor

If a tool is found to be damaged upon inspection prior to use, the correct next steps are:

Replace a Unit Compressor (Might be required to Change or clean filters or strainers, repair minor leaks, lubricate equipment or monitor or analyze equipment performance using infrared or ultrasonic testing equipment. Might be required to Preparing equipment for minor mechanical work. Might be required to do Housekeeping and performing safety and environmental checks. Might be required to do Equipment trouble shooting)

In an operations role, a process technician might be required to perform the following maintenance activities except:

Properly and safely

It is the responsibility of every employee to ensure that tools are used ____ and ____.

Insulated handles

Linemans pliers have ________ to help reduce the risk of electrical shock.

Flow

On an FIC ISA tag, what does the first letter "F" represent?

False

On plot plans, major pieces of equipment are drawn twice as large as auxiliary equipment to indicate their relative importance.

Stuffing box

Packing is a substance such as Teflon or graphite-coated material that is used inside the ______ to prevent leakage from occurring around the valve stem.

Systems diagrams (not included in process drawings. Process drawings include plot plans, block flow diagrams (BFDs), process flow diagrams(PFDs), and piping and instrumentation diagrams (P&IDs) that are used by process technicians.)

Process drawings include all the following except:

left to right, (starting with feed or raw materials on the left, and ending with finished products on the right.)

Process flow diagrams are typically drawn in a direction from __________.

True

Process technicians have to obtain certification to operate a forklift.

False

Process technicians would never analyze data or communicate data to the appropriate employees. That is the responsibility of the quality control lab.

Gate Valve

The _____ valve is the most common type of valve designed for on/off service and NOT for throttling a process?

Process Technicians

The _________ is responsible for returning process equipment to service when mechanical work has been completed.

Loop Diagram

What type of diagram shows all components and connections between instrumentation and the control room

Pushed rather than pulled

When using a dolly, used to transport heavy items such as barrels, drums, and boxes, they should be ______ so they cannot run over the driver.

BFD(Block Flow Diagrams)

Which of the following drawings provides a general overview of the process and contains few specifics?

Use of excessive force when opening or closing a valve Failure to clean and lubricate valve stems

Which of the following improper operations can lead to damage to the valve stem?

Teflon® tape

Which of the following is a white tape like substance used to lubricate the thread connections of a male pipe thread?

Plastic (is not insulation Insulation can be made from many materials including: rigid foam(cellular glass or polyethylene), calsil(calcium silicate), kaowool(ceramic fiber), mineral wool, fiberglass, insulation brick.)

Which of the following is not a material used for piping insulation?

Butterfly and Gate (not check valve Only Check Valves are Swing and Lift)

Which of the following is not a type of check valve?

Carbon steel

Which of the following is the primary material for piping?

All Instruments (Process flow diagrams are typically drawn in a direction from left to right, starting with feed or raw materials on the left, and ending with finished products on the right. Other information found on a PFD includes process variables pump capacities, heat exchangers, equipment symbols, equipment designations, major process piping, and control valves.)

Which of the following items is NOT located on a process flow diagram?

Temperature and Hypertesting (is not used Hydrostatic testing and Pneumatic testing are used for pressure tightness test on a piping system)

Which of the following tests IS NOT used to perform a pressure tightness test on a piping system?

Torque Wrench

Which of the following tools would you use to indicate the amount of rotational force being applied to a nut or bolt?

Dampers

Which of the following would be used to regulate the flow of air or flue gases in a furnace?

ISA(International Society of Automation)

Which society develops standards for automation, instrumentation, control, and measurement symbols?

Quality measures

Without _______ measures products and services could be deficient or unsatisfactory and lead to loss of customers, increase waste, increased cost, and reduced profits.

Adjustable

________ pliers have a tongue and groove joint that allows the distance between jaws to be altered.