General Engine Diagnosis Part 1
routine
When an engine is using oil, check the crank case ventilation system as a _____
The head gasket has blown between the two cylinders
While doing a cylinder leak down test you hear air coming from the next cylinder over, what does this mean?
The torque converter bolts are loose
While in park you hear a slight knock but sounds behind the motor, what could it be?
o-ring
a leak from a fitting that is tight, may be from a damaged ______.
idle
at _____ a substantial amount of air enters the PCV valve.
02 sensors
What could you remove to identify a restricted exhaust system
Hydrocarbons
What element comes from the exaust and helps you pinpoint a faulty cylinder while doing tests.
Verify the customer complaint
What is the first step to working on vehicle.
PCV Valve
What should always be checked for good operation to prevent oil leaks.
The ignition and fuel systems
What two systems do you have to turn off to do a conpression test along with many other test
valvetrain noises
-bearings -rocker arms, shaft, ball and seat -pushrods -tappets and camshaft -timing gears and chain
Causes of black smoke
-leaking fuel pressure regulator diaphragm. -defective fuel injector. -electronic sensor misleading computer, adding more fuel than needed.
other engine noises
-loose or broken brackets -belt squeaking -spark knock - exhaust leak
crankshaft noises
-main bearings -connecting rod bearings -pistons -wrist pin -crankshaft end-play
half pint of fuel in 30 seconds
A good running motor will produce this within the fuel system
You have pinpointed the faulty hydraulic lifter
A hammer handle is pressed down on number 4 intake valve rocker and a slight ticking sound stops, what has happened?
Rotor button
Always check this while turning the motor to see if your timing chain or belt had broke.
white smoke
Any leak from the cooling system into the intake or combustion areas can cause ____
4 puffs
How many compression strokes do you allow while doing a compression test.
3-5
How much in. Hg of vacuum is acceptable while cranking the engine?
17-21
How much in. Hg vacuum is acceptable while running the engine?
spark plug doesnt fire
If this happens you should disconnect the coil wire from the cap and use a spark test.
Super over heat the coolant into a very fine vapor.
The convertor could do this and causes the internal coolant leak to be hid until it is very sever.
secondary circuit
The distributor, cap, rotor, wires, plug of the ignition system
pressure
The fuel system is always under ______. (on fuel injection systems, even when turned off)
primary circuit
The module and coil of the ignition system
Blown head gasket
The most common cause of white smoke
Black smoke
This is an indicator of an air fuel mixture that is too rich.
White smoke
This is an indicator that coolant is leaking into one or more cylinders and the engine is trying to burn the coolant.
cause of oil leaks
bad gaskets and seals.
Main bearing noise
caused by too much bearing clearance, which usually create a deep metallic knocking. When you increase rpm or engine load, the knocking usually increases in frequency.
hydraulic lifter noise
consistent ticking that occurs at a frequency slower than the engine rpm
crankshaft end play noise
deep knocking most obvious at idle, diminishes when a load is put on the crank shaft. Or if the clutch is disengaged on a manual vehicle.
piston noises
dull or muffled metallic rattle
piston pin noises
light but sharp metallic rapping at idle.
crank to easily
the timing belt or chain may have broken or jumped time.
valve stem seals
these are designed to keep normal amounts of lubrication oil from entering the combustion chamber.
excessive oil consumption
these are the common causes of _______. -oil leaks -guide/valve seal problems -piston ring problems
spark knock
uncontrolled combustion, sounds like a metallic ringing noise.
pressure testing the cooling system
watch the gauge needle for an indication of a leak.
Bearing noises
what is caused by too much clearance between parts or loss of oil pressure
fresh air
what must be able to enter the crank-case.
deceleration
when a vehicle suffers from worn valve guides and/or bad valve stem seals you'll see exhaust smoke during _____
entire
when excess oil is coming from the rings, the deposits on the spark plug accumulate on the ______ spark plug.
one side
when excess oil is coming from the valve guide, the oil tends to deposit on just _______ of the spark plug
tip of craknshaft
you can verify if excessive crankshaft end play by fitting a dial indicator to the ______
before road test
you should always visually inspect the vehicle for fuel/oil/coolant leaks, loose/cracked/glazed/frayed belts
inlet
you should feel a strong pressureif you pull the PCV valve out of its grommet with the engine idling, you should feel a strong suction at the valves _____.