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Plastics typically consume ____ of petroleum produced worldwide.

4%

Standardization is put into place by standardizing work and what other method?

5S process

What is the definition of value-added activities?

Activity that adds what the customers wants

The human resources department is primarily responsible for what?

Attracting and retaining qualified employees

A device that transports material using electronic methods, such as lasers, is generically known as an

Automatic guided vehicle (AGV)

The super market is a ______ within a factory where customers or downstream processes, go to withdraw subassemblies needed to complete their work on a production.

Centralized storage area

The supermarket is a ______ within a factory where customers or downstream processes, go to withdraw subassemblies needed to complete their work on a production.

Centralized storage area

The QA department ensures that the products meet requirements as defined by who?

Customers

Metal separation is the process of

Cutting away unneeded metal from stock

______ is the amount of raw material stock that is expected to be used to meet customer demand over a specific period of time. It is the normal amount of materials.

Cycle stock

________ is the amount of raw material stock that is expected to be used to meet customer demand over a specific period of time. It is the normal amount of materials.

Cycle stock

Jidoka builds quality into the manufacturing process, what four steps are used in jidoka?

Discover, stop, fix, investigate cause

Productivity can be calculated by ________ the number of parts produced by the elapsed during the production.

Dividing

Productivity can be calculated by____ the number of parts produced by the time elapsed during the production.

Dividing

Non-value-added activities are considered waste if they fall into one of the eight categories. Which waste ties up money in unsold product, material, and storage space?

Excess inventory

Non-value-added activities are considered waste if they fall into one of eight categories. Which waste includes poor workplace organization and layout issues?

Excess motion

Continuous flow of layouts are used only when low volumes of different parts must be produced. T or F

False

Speed in delivering products is NOT as important as the other critical success objectives for manufacturers. T or F

False

The advantage of functional layout is the cost effectively produce a narrow range of high range of high- volume products. T or D

False

The functional manufacturing areas in company will vary depending on its physical size and/ or number of employees. T or F

False

To assemble components that must be disassembled at a later time, use a

Fastener

Cast iron and steel are two examples of

Ferrous metals

Which critical success objective requires that the manufacturers adapt resources and processes to meet changing demands?

Flexibility

Injection molding is a process that

Forces molten material into a cavity that is shaped like the final part

______ is a wrought process that uses dies to shape metal and produce high-strength parts.

Forging

Lean culture most be deep within the company; what must the company be willing to do?

Give employees time to observe and study their workspace

Heat treating is often used to change the_____ of metal.

Hardness

______ is a method of eliminating highs and lows of production process by scheduling the production of different products in the correct quantity and at a container.

Heijunka

The_____ is a tool used to communicate to workers on the production line the daily production schedule that will maintain level production.

Heijunka box

Which of following is an area of the administration personnel?

Human Resources

Composites consist of two or more_____ that result in improved mechanical properties over the individual ingredients.

Ingredient

The formula for productivity is the output of goods divided by what?

Input of factors of production

The formula for productivity is the output of goods divided by what?

Input of factors production

A withdrawal kanban placed in kanban post signals the stockperson that the downstream station

Is ready for another part

Productivity is a relative measure. What does this mean?

It needs to be compared to something else to have value.

Productivity is relative measure, what does it mean?

It needs to be compared to something else to have value.

In a _______ system, when a downstream workstation withdraws a product from an upstream workstation, a signal, such as card or simply an empty container, is to replace the one that was withdrawn.

Kanban

In a _______ system, when downstream workstation withdraws a product from an upstream workstation, a signal, such as a card or simply an empty, is to replace the one that was withdrawn.

Kanban

_____ is visual queuing system designed to simplifying production scheduling and eliminate excess inventory.

Kanban

________ is a visual queuing system designed to simplify production scheduling and eliminate excess inventory.

Kanban

______ is the amount of time between when a customer orders a product or service and when it is received by the customer.

Lead time

_____ production scheduling anticipates customer demand, reduces variations in supplier replenishment intervals and closely monitors inventory levels to adapt to customer demand.

Lean

_______ production scheduling anticipates customer demand, reduces variations in supplier replenishment intervals, and closely monitors inventory levels to adapt to customer demand.

Lean

______is a formula that demonstrates the relationship between Work-in-progress, throughput, and Process Cycle Time.

Little's Law

______ is a formula that demonstrates the relationship between Work-in-process, Throughput, and process cycle time.

Little's law

A form or metal separation that uses a cutting tool to carve metal from stock is called _______

Machining

Complete the value added per employee formula: Number of products sold x price per unit divided by____>

Number of employees

The _______ used in the production system is important because it represents the maximum amount of stock in work-in-progress at any given time.

Number of kanbans

The_______ used on the production system is important because it represents the maximum amount of stock in work-in-progress at any given time.

Number of kanbans

In a ____ kanban system, a worker places a transport kanban card on a container and places the container in an outgoing work location when the workstation opens.

One-card

Adhesive bonding is considered a ____ assembly process.

Permanent

A gravity-fed conveyor rack is a ______ that uses angled racks to rotate stock.

Point-of-stock system

A gravity-fed conveyor rack is a______ that uses angled racks to rotate stock.

Point-of-use system

_______is the average amount of time it takes to complete the production of one unit, or the amount of time one unit spends in the production process.

Process Cycle Time

_____ is the average amount of time it takes to complete the production of one unit, or the amount of time one unit spends in the production process.

Process cycle time

A_____ kanban card is one that indicates the number or parts that should be made to replace the ones that were withdrawn.

Production

A_______ kanban card is one that identifies the number of parts that should be made to replace the ones that were withdrawn.

Production

Productivity is a measurement of the efficiency of____.

Production

A________ is a production leveling tool that shows the proper order of kanbans that should come through the line to meet customer demand.

Production Sequence Table

The selection of a production area layout depends on___

Production of one product to the next

Takt Time is set by costumer demand to establish the time between___.

Productions of one product to the next

The method of replenishing a product as it is purchased is a called______a system.

Pull

JIT reduces excess inventory, waiting, and transportation by changing the traditional system of inventory to one that focuses on what method of moving inventory?

Pulling inventory meaning it moves when needed

Lean manufacturing is a method of eliminating waste. What is the purpose of eliminating waste?

Reduce both cost and the lead time while increasing quality

Ceramics are said to be _____ materials, which mean they maintain their shapes and strength when exposed to high heat.

Refractory

Which critical success objective requires that the manufacturer perform satisfactorily over a defined amount of time under specified conditions.

Reliability

The____ interval is the shortest time between when a company can be resupplied by a supplier.

Replenishment

Automated storage and Retrieval Systems (ASRS) uses a combination of sensors, barcode reader, and_______to turn warehouses into automated facilities.

Robots

Automated storage and retreival systems (ASRS) uses a combination of sensors, barcode readers, and ______ to turn warehouses into automated facilities.

Robots

A production line can run no faster than its ___ step.

Slowest

A production line can run no faster than its _____ step.

Slowest

Chromium is added to steel to form

Stainless steel

The stable operation within products allow the company to add this to its lean manufacturing core.

Standardization

________ sets the pace, or rate, of production. It is the rate at which one non-defective finished product must be completed in order to meet customer demand.

Takt time

__________ sets the pace, or rate of production. It is the rate which one non-defective finished product must be completed in order to meet customer demand.

Takt time

The first rule in Kanban Operation is

That the downstream process withdraws products from the upstream process.

The first rule in kanban Operation is

That the downstream process withdraws products from the upstream process.

_______ is the total number of units produced in a given period of time.

Throughput

_______is the total number of units produced in a given period of time.

Throughput

_______ is the greatest amount of (non-defective) products that a facility can produce within a given period of time using its current resources.

Throughput rate

__________ is the greatest amount of quality products that a facility can produce within a given period of time using its current resources.

Throughput rate

Which of the following is NOT a reason for measuring machine utilization?

To identify ways to decrease production

Which of these four types of manufacturing operations is a value-added operation?

Transformation

Which of these four types of manufacturing operations is considered a value-added operation?

Transformation

A______ kanban card identifies the part and quantity to be withdrawn from one workstation and moved to the next,

Transport

A_______ kanban card identifies the part and quantity to be withdrawn from one workstation and moved to the next.

Transport

A ______ kanban is placed in a stack of parts and points directly at the reorder point.

Triangle

A______ kanban is placed in a stack of parts and points directly at the reorder point.

Triangle

Sometimes the shipping and receiving areas can at opposite ends of the plant to be more efficient. T or F

True

The definition of quality is providing error free-goods and services that meet or exceed the expectations of the customers. T or F

True

To remain competitive, manufacturers must be low-cost producers.

True

Value added per employee is a financial measure of how much product was sold vs. how many employees worked during the period. T or F

True

Production equipment downtime is ___ the company.

Very costly to

_____ is any material or component that has been issued from stock and has entered into the production process.

Work-in-process inventory

______is any material or component that has been issued from stock and has entered into the production process.

Work-in-process inventory

Continuous improvement is based on what major goal?

Zero waste

Up to 2%___ is added to wrought iron to make steel.

carbon

____ is reddish, malleable metal that conducts electricity well and resists weathering.

copper

A withdrawal kanban placed in kanban post signals the stockperson that the downstream station_______.

is ready for another part

____ metals are resistant to corrosion, lightweight, and bendable.

non-ferrous

In a _____ kanban system, a worker places a transport kanban card on a container and places the container in an outgoing work location when the workstation opens.

one-card

_____ quantity is the number of units of a product that fit in a container.

pack-out

______ is the most well-known form of metal finishing.

painting

Lean manufacturing reduces waste in three areas, what are those.

people, process, and materials

Productivity is measurement of the efficiency of

production

The method of replenishing a product as it is purchased is a called a _______ system

pull

In a _____ system, the overall production schedule is based exclusively upon forecasted sales.

push

In a _______system, the overall production schedule is based exclusively upon forecasted sales.

push


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