OM Exam 3
Which of the following facilities could use the 5Ss? A. Manufacturing facility B. Headquarters C. Retail store D. All of the above
All of the above
Which of the following is the purpose of a warehouse? A. Break-bulk point B. Storage point C. Consolidation point D. All of the above
All of the above
Activity-based costing A. identifies applicable costs. B. assigns cost to specific activities. C. assigns overhead to the activity that generates the cost. D. All of the above.
All of the above.
Who is given credit for developing the Toyota Production System? A. Akio Toyoda B. Taiichi Ohno C. Eiji Toyoda D. Both B and C
Both B and C
What are the variables needed to determine the number of kanban cards or containers? A. Demand during lead time, Optimal order quantity, Logistics B. Demand during lead time, Safety stock, Size of container C. EOQ, Size of container, Safety stock D. EOQ, Safety stock, Optimal order quantity
Demand during lead time, Safety stock, Size of container
What is the term of shipping directly from the supplier to the end consumer rather than from the seller, saving both time and reshipping costs? A. Drop shipping B. Postponement C. Direct shipping D. Vendor-managed inventory
Drop shipping
What is a long-term purchase commitment to a supplier for items that are to be delivered against short-term releases to ship? A. blanket order B. postponement C. drop shipping D. advanced shipping notice
blanket order
As orders are relayed from retailers, to distributors, to wholesalers, to manufacturers, the fluctuations in order quantities increase at each step in the sequence. What is this called? A. demand bias B. bullwhip effect C. local optimization D. quantity discounts
bullwhip effect
Supply chain managers outsource logistics to meet three goals: A. drive down inventory investment, lower delivery costs, and provide better market response. B. lower delivery costs, improve delivery reliability and speed, and provide better market response. C. drive down inventory investment, improve delivery reliability and speed, and provide better market response. D. drive down inventory investment, lower delivery costs, and improve delivery reliability and speed.
drive down inventory investment, lower delivery costs, and improve delivery reliability and speed.
Which of the following is NOT a lean scheduling tactic? A. Produce in large lots to minimize setup costs B. Use kanbans C. Make level schedules D. Freeze part of the schedule
Produce in large lots to minimize setup costs
When an inventory manager uses ABC analysis, which of the following will they consider to be the most critical A item? A. largest storage space required B. highest cost per unit C. highest dollar-volume each year D. largest demand each year
highest dollar-volume each year
Which of the following should a company include as part of an item's holding cost? A. ordering costs, including forms and order processing B. investment costs, including taxes and insurance C. labor costs, including purchasing and clerical support D. process costs, including equipment setup
investment costs, including taxes and insurance
Cycle counting A. involves shutting down production once per year to perform the annual inventory count. B. cannot be performed in an independent demand situation. C. is a process by which inventory records are verified. D. increases annual inventory adjustments.
is a process by which inventory records are verified.
The Japanese call the practice of stopping production when a defect occurs A. poka-yoke. B. kaizen. C. kanban. D. jidoka.
jidoka.
What occurs when members of a work cell group or team meet to develop improvements in the process? A. kaizen event B. JIT event C. poka yoke event D. jikoda event
kaizen event
Which of the following strategies is part collaboration, part purchasing from few suppliers, and part vertical integration? A. virtual companies B. joint ventures C. horizontal integration D. keiretsu networks
keiretsu networks
Which of the following is an advantage of faster shipping? A. less storage space required B. lower shipping costs C. lower holding costs D. more carrier options
lower holding costs
Which of the following does NOT belong to holding costs? A. pilferage, scrap, and obsolescence B. insurance on inventory C. order processing D. storage costs
order processing
What is transferring a firm's activities that have traditionally been internal to external suppliers? A. vertical integration B. outsourcing C. make-or-buy D. keiretsu network
outsourcing
Which of the following is a common measure of supply chain performance? A. inventory holding cost B. cost of goods sold C. percentage invested in inventory D. total asset turnover
percentage invested in inventory
What is a concept that results in material being produced only when requested and moved to where it is needed just as it is needed? A. pull system B. push system C. procrastination system D. requisition system
pull system
Which of the following mitigation tactics could reduce economic risk? A. subcontractors on retainer B. franchising and licensing C. multiple transportation modes and warehouses D. purchasing contracts that address price fluctuations
purchasing contracts that address price fluctuations
Which three criteria should be considered when designing distribution networks to meet customer expectations? A. cost, volume, profit B. capacity, security, environment C. rapid response, product choice, service D. convenience, selection, value
rapid response, product choice, service
Which of the following types of inventory describes inventory that has been purchased but not processed? A. maintenance/repair/operating supply inventory B. raw material inventory C. work-in-process inventory D. finished-goods inventory
raw material inventory
Supply chain management describes the coordination of all supply chain activities, starting with _______ and ending with _______. A. quality; differentiation B. manufacturers; retailers C. component suppliers; distributors D. raw materials; satisfied customers
raw materials; satisfied customers
Efficiency in a warehouse is primarily improved by A. creating wider aisles. B. using taller shelves. C. increasing order quantities. D. reducing worker travel time.
reducing worker travel time.
Shrinkage is A. the decrease in inventory levels resulting from cycle counting. B. retail inventory that is unaccounted for between receipt and sale. C. liquid inventory. D. a small amount of theft.
retail inventory that is unaccounted for between receipt and sale.
The 5Ss developed by the Japanese do NOT include A. standardize. B. sort/segregate. C. safety. D. simplify/straighten.
safety.
What is the cost to prepare a machine or process for production? A. setup cost B. preparation cost C. holding cost D. ordering cost
setup cost
In manufacturing environments, setup cost is highly correlated with A. dependent demand. B. holding cost. C. independent demand. D. setup time.
setup time.
Which of the following remedies may reduce the bullwhip effect? A. allocate orders based on demand forecasts B. offer periodic sales to stabilize demand C. encourage order batching to reduce order frequency D. share demand information throughout the supply chain
share demand information throughout the supply chain
The objective of inventory management is to A. take advantage of quantity discounts. B. strike a balance between inventory investment and customer service. C. provide a selection of goods for anticipated customer demand. D. decouple various parts of the production process.
strike a balance between inventory investment and customer service.
Why might a company carry inventory? A. to encourage customers to order in advance B. to synchronize production and distribution schedules C. to decouple steps in a production process D. to prevent inflation
to decouple steps in a production process
Which of the following is one of Taiichi Ohno's seven wastes? A. MRP/ERP B. logistics C. energy D. transportation
transportation
What is developing the ability to produce goods or services previously purchased or actually buying a supplier or a distributor? A. horizontal integration B. virtual companies C. outsourcing D. vertical integration
vertical integration
Which of the following is NOT a Lean quality tactic? A. cross-train workers to add flexibility B. build fail-safe methods C. empower employees D. use statistical process control
cross-train workers to add flexibility
Which of the following words means built-in quality tests? A. kaizen B. poka-yoke C. sensei D. kanban
poka-yoke
A lawnmower assembly plant uses a variety of nuts, bolts, screws, and other fasteners in its operation. Its supplier delivers these items directly to the point of use on the assembly line and ensures that there are always sufficient quantities of fasteners to maintain the production schedule. This is an example of A. single stage control of replenishment. B. e-procurement. C. postponement. D. vendor-managed inventory.
vendor-managed inventory.
Which of the following is NOT a type of inventory? A. finished goods B. MRP C. work-in-process D. raw material
MRP
Prior to embarking on supply chain design, why do operations managers first consider "make-or-buy" and outsourcing decisions? A. Organizations owe it to the community to share customer profits. B. Modern accounting practices require a quantitative analysis of production options. C. Some products or services may be better or less expensive if obtained externally. D. Globalization dictates focusing on fewer products or services to remain competitive.
Some products or services may be better or less expensive if obtained externally.
What does it mean when managers in a hospital go to the Gemba? A. They are working on reducing the average wait time in the Urgent Care Center. B. They are reducing the number of minutes it takes from when a patient is wheeled into the operating room until the first incision is made. C. They are utilizing 5S protocol and standard work practices for the preoperation process. D. They are going to the place where the work is actually performed in the hospital.
They are going to the place where the work is actually performed in the hospital.
Which of the following statements is NOT one of the differentiation strategy decisions? A. Modular design to aid product differentiation. B. Use buffer stocks to ensure speedy supply. C. Minimize inventory to avoid product obsolescence. D. Gather and communicate market research data.
Use buffer stocks to ensure speedy supply.
