Chapter 12 Section 67

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[Mass vs Lean Mindset Handout] The following belief is generally considered characteristic of a Lean Production Mindset:

- Cost, speed, and quality can be improved simultaneously

[Week 12 PPT & Video] During a typical Kaizen Blitz (3-5 day) Event, as described in the Video Lecture, members of the Kaizen team are expected to spend what percent of their work-day dedicated to Kaizen Blitz activities?

100 %

[Week 12 PPT & Video] Kaizen Events are typically:

3 - 5 days so that changes reflect immediate results

[Week 12 PPT & Video] A "Kaizen Newspaper" is:

A schedule of who is responsible for which actions during a kaizen event

[Week 12 PPT & Video] The following are all Task Value Beliefs EXCEPT:

Ability

[Week 12 PPT & Video] Expectancy-Value Theory proposes that Expectancy Beliefs and Task Value Beliefs predict a person's

Achievement Behaviors

[Week 12 PPT & Video] Kaizen is the Japanese word that is commonly associated with:

Continuous Improvement - to change for the good

[Mass vs Lean Mindset Handout] The following belief is generally considered characteristic of a Lean Production Mindset:

Higher quality reduces overall costs

[Week 12 PPT & Video] The best definition of Batch Size is:

The number of parts produced on a machine before sending the parts to the next step of the process

[Mass vs Lean Mindset Handout] The following belief is generally considered characteristic of a Mass Production Mindset:

Trade-offs between cost, speed, and quality must be made

[Week 12 PPT & Video] The following are all types of people that are recommended for you to include on a Kaizen Event Team EXCEPT:

Video Production people to document the success of the event

[Lean Six Sigma Memory Jogger] Use simple kaizen efforts after using a kaizen event to:

enable employees to sustain the gains

Within the video you just watched, Jamie Bonini, from Toyota, mentioned one of the metaphors we have learned this semester:

River and Rocks

[Mass vs Lean Mindset Handout] The following belief is generally considered characteristic of a Lean Production Mindset:

Running all machines a higher percentage of the time increases waste

[Lean Six Sigma Memory Jogger] Use simple kaizen efforts after using a kaizen event to:

Enable employees to sustain the gains

[Week 12 PPT & Video] According to the Expectancy-Value Theory of Motivation, people are more likely to actively participate in an activity (such as a lean implementation) for all of the following reasons EXCEPT if they:

Expect they will not have to exert much effort at the task

[Week 12 PPT & Video] Implementing Setup Reduction has all of the following benefits EXCEPT:

Setup reduction shortens the machine cycle time

[Mass vs Lean Mindset Handout] The following belief is generally considered characteristic of a Lean Production Mindset:

Implementing lean means that problems will become visible

[Week 12 PPT & Video] During a Kaizen Blitz Event, typically the improvements are physically implemented:

In the middle of the night after Day 3

[Mass vs Lean Mindset Handout] The following belief is generally considered characteristic of a Lean Production Mindset:

Inventory is a source of problems

[Lean Six Sigma Memory Jogger] The following are all characteristics of a Kaizen Event EXCEPT:

Kaizen events are an easy way to make changes that cannot be reversed

[Lean Six Sigma Memory Jogger] The most common ways to deploy Lean-Six Sigma are all of the following EXCEPT:

Management by Exception

[Week 12 PPT & Video] When implementing SMED on a setup, an "External Activity" is one that:

May be done when the machine is running

[Week 12 PPT & Video] Within the Expectancy-Value Theory of Motivation, Achievement Behaviors refer to:

Persistence, Effort, and Choice in performing a task

[Mass vs Lean Mindset Handout] The following belief is generally considered characteristic of a Lean Production Mindset:

Problems are caused by ineffective processes

[Lean Six Sigma Memory Jogger] The following are all reasons to use SMED EXCEPT:

Reduces labor


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