AIMM Forklift Course

How could you find out the weight of a load before you lift it? (If you don't know the weight, don't lift it!) (3)

1. Calculate the weight 2. Con note 3. Weigh the load

What must a forklift be fitted with to allow you to drive a passenger around? (3)

1. Second seat 2. Seat belt 3. Hand hold

What are 3 defects that you should look for on solid rubber tyres?

1. Uneven wear 2. Chunks missing 3. Worn down tread

During what state of a task should you select the approproate PPE or safety equipment?

Before starting the task

Who is at most risk from the end swing of a forklift?

People/Pedestrians near the forklift

What is the definition of a trainee?

When you are enrolled in a course (for High Risk Work)

What should you do to keep the forklift stable if you are parking on a slope?

You must chock the wheels

List 4 things that you might be required to communicate in an emergency.

1. Alert about the danger 2. Communicate information about the emergency 3. Inform people about unsafe areas 4. Give directions to emergency services

Before moving in reverse the operator should do what 3 things?

1. Check both mirrors and then look over both shoulders 2. Ensure warning devices are working correctly 3. If vision is obstructed; use a spotter/guide

List 8 places where the forklift cannot be parked at work?

1. Doorways and emergency exits 2. First aid stations 3. Blocking Emergency Equipment 4. Traffic and pedestrian areas 5. Aisles, walkways 6. Blind corners 7. Under overhangs 8. Refueling points

What are some driving precautions that you should take when operating on a wet of slippery surface? (4)

1. Drive and corner slowly 2. Allow extra room for turns 3. No heavy braking 4. Allow extra braking time

If you can't see over your load what driving precautions should you take? (2)

1. Drive in reverse 2. Use a spotter/guide

What are normal forklift parking procedures? (3)

1. Forks lowered flat to ground 2. Select neutral gear 3. Apply the hand brake

If you need to work within the exclusion zones what must you do? (4 answers)

1. Get permission from the power company 2. Power shut off where possible 3. If this is not possible the power line must be insulated 4. Further spotters may be required within the exclusion zone.

If you were required to operate your forklift at night or in a darkened workplace what must be provided to work safely? (2)

1. Good lighting across the entire work area 2. Lighting sufficient enough to do the work safely

When stacking pallets of stock what are 3 things that you must consider before you build the stack?

1. Heaviest stock on the bottom 2. Hard flat level surface 3. Don't stack too high

If your forklift starts to tip over what should you do? (3)

1. Hold on tight 2. Brace hourself 3. Lean away from the direction of fall

List 3 reason why pre-start checks are made on forklifts each day?

1. Identify and report damage or faults 2. Prevent accidents 3. Maintains the forklift

What are 7 ways that you could tip over forwards or backwards? (Know 5 for test)

1. Incorrect travel direction on slopes 2. Incorrect use of forward tilt 3. Overloading 4. Load not positioned against the fork heels 5. Increased load centre 6. Accelerating hard in reverse 7. Heavy braking

What are 3 reasons why post operation checks are conducted?

1. Inspect for undetected damage 2. Inspect for leaks (fuel and hydraulics) 3. Isolate ignition and fuel source (turn off the gas!)

List 6 checks that are made on a forklift after you start the engine.

1. Mast to full height 2. Steering (while moving) 3. Brakes (including hand brake) 4. Lights 5. Warning devices (reverse beep, horn, hazard lights) 6. Check all gauges

List the two occasions when an operator can make repairs or adjustments to the forklift?

1. Must be skilled 2. Must have permission

What are the three guards on the forklift?

1. Overhead guard 2. Load guard 3. Foot guard

The load guard on the forklift is provided for what two reasons?

1. Protects the driver 2. Protects the mast

What are some responsibilities when you are applying for your forklift licence? (4)

1. Provide 100 points of ID 2. Provide a copy of the Statement of Attainment 3. Provide a passport photo 4. Do not lie or supply misleading information

What is the rated capacity of the forklift? It is a combination of 3 things...

1. Safe working load (SWL) 2. Different mast heights 3. Different load centres

Who are 3 people that you could talk to about hazards at work? (4)

1. Safety Officer 2. Supervisor 3. Workmates 4. Managers who are authorised or site engineers

Why is it important to continuously check your load while travelling? (2)

1. Safety for people 2. Load stays secure and structurally sound

What are three methods of communicating with other personnel? (6 options)

1. Signage 2. Written instructions 3. Verbal/Talking directly 4. Two-Way Radio 5. Whistles 6. Ask Questions

What sort of penalties can WHS impose upon a licence holder?

1. Suspend or Cancel licence 2. Fines 3. WHS may refuse to renew your licence in the future

If you found a problem with the forklift during your post operation check what 3 actions must you take before leaving work?

1. Tag 2. Report 3. Remove the key

List 8 checks that are made on a forklift before you start the engine

1. Topping up oil/fluids 2. Check the fork arms 3. Inspect the tyre/rim assemblies 4. Check the guards (overhead, load, foot) 5. Check the mast 6. Inspect the engine 7. Check the data plate (first) 8. Check the gas bottle date

What are some ways that you could tip over sideways? (8 options, know at least 5 for test)

1. Turning on a ramp 2. Speed in corners 3. Braking too hard in corners 4. Turning with raised load 5. Operating with a flat tyre 6. Operating with damaged solid tyres 7. Side shift not centred 8. Load weight not centred

What are 3 things that you could do to keep pedestrians safe when shifting loads with forklifts?

1. Use your warning devices 2. Place out signs and barriers 3. Control movement of persons with no-go zones (3metres away at all times)

What would you do if you accidentally drove into powerlines? (3 actions)

1. Warn others to stay away 2. Remain in forklift until power supply is isolated/off 3. If possible, break contact

Working near uninsulated powerlines can be very dangerous. What safety distances apply to Low Voltage?

3 metres

Working near uninsulated powerlines can be very dangerous. What safety distances apply to Industrial Voltage?

6 metres

Working near uninsulated powerlines can be very dangerous. What safety distances apply to High Voltage?

8 metres

Before shifting a load with a forklift you must consider?

ALL hazards and ALL controls (control measures)

If there was an emergency at you site which emergency vehicles should you give way to?

All of them

Most forklifts are fitted with rear end steering systems, why is this dangerous?

Back end spins/turns faster than the front end (approx 3.5 times faster)

Why is correct tyre pressure essential to safe forklift operations?

Because you could tip over if the pressure is incorrect

If you don't place the load against the heels of the forklift how will this affect the forklift's stability?

Becomes unstable and could tip over.

When should you apply hazard controls?

Before you start the job/task or whenever a new hazard is identified

Why is it dangerous to lift loads on one fork arm? (3)

Can cause damage to the fork arms, tip over or a lost load

If you load centre is greater than your forklift's rated load centre what effect will this have on your capacity?

Creates a reduction in the lifting capacity (Forklifts generally rated to 600mm. Industry standard because of 1200mm pallets).

Why can't you lift people on fork arm, pallets or loads?

Dangerous work practice and against safety regulations

What is load centre distance on a forklift?

Distance between the heel of the forks and the LOAD's centre of gravity.

What is the best style of forklift to be used in restricted spaces?

Electric

In order of most effective to least effective what is the hierarchy of control? (6)

Eliminate the hazards Substitute the hazard with something safer Isolate the hazard from people Engineer controls Administrative actions Use PPE E S I E A P - Every Saturday I Eat Apple Pie

How often must you renew your licence?

Every 5 years and must keep address up to date

How long do you have to lodge your licence application after assessment? What happens if you don't?

Have a max of 60 days or will require another assessment.

If the pallet you were about to pick up was damaged what should you do?

Move stock onto a new pallet (move or re stack)

Can your boss let you drive the forklift if they know that you're not competent to do so?

No

When travelling loaded or unloaded what is the max height for your forks/load?

No higher than the front axle

Why can't you add additional counterweights to a forklift?

No, because it is dangerous.

What is the purpose of a seat belt in the forklift?

Prevent the operator from falling out in a rollover

Why do you remove the keys from the forklift?

Prevent un-authorised use.

What if your pallet looked insecure or poorly packed? What would you do before moving it?

Re stack it.

If your forklift tyre(s) appear to be flat what must you do before you start operating?

Re-inflate the tyre immediately

How could you find out the voltage of overhead powerlines?

Seek the advice of your local power authority

If your forklift engine or operating system starts to make abnormal noises what must you do immediately? (2)

Shut down immediately Tag and report

What should you do if you're not competent to operate the machinery?

Stop work and get retrained or surrender license to WHS.

If your forklift tyres are badly damaged what must you do?

Tag and report

What must you do if the data plate is missing or no longer readable?

Tag and report

What would you do if you found a fault with the forklift?

Tag and report

Why is it dangerous to drive or turn with a load in the air?

This creates instability and can cause the forklift to tip over

What are tiger tails used for when working near live power?

Tiger tails are used to identify overhead powerlines

Why does it face uphill?

To prevent a dropped/lost load or a tip over

Why is it unsafe to turn on ramps?

Turning on an incline can cause a tip over

What are 5 considerations that you should make when planning your forklift work OTHER than site hazards? (8)

Type of load Communication Blind Spots Location Size of Load Permit required for task? Capacity of forklift Type of attachment for the task

Where is the fulcrum point of a counterbalance forklift?

Under the front axle at the ground

What are the common workplace hazards? (12)

Unique Hazards Racking and Storage areas Lighting conditions Other buildings Vehicle Traffic Weather Conditions People Energy sources Loading docks Vehicles and Equipment Dangerous Goods Surface conditions

Why is it dangerous to lift loads near or over other workers?

Unsafe work practice and can cause serious injury or death

When travelling up or down ramps which way should the load face?

Uphill

Beside daily pre-start checks when should forklifts be inspected?

Visually inspect forklift every time you use it

Does all of the wieght behind the fulcrum act as a counterbalance?

Yes

Why is it dangerous to operate a LPG, petrol or diesel powered forklift in a restricted space?

You could be overcome by dangerous fumes

Explain why it is dangerous to refuel the forklift while the engine is running.

You could start a fire/combustion/explosion.

What are your primary responsibilities as a LHRW certificate holder?

You must work safely and not affect the safety of others

Definition of a hazard

a situation or even that has the potention to cause an accident, injury, loss of property or damage to the environment.

What covers the gap between a truck and loading dock?

bridge plate, dock plate, ramp

Why are lead acid batteries charged in a well ventilated area?

prevents the buildup of (explosive) hydrogen gas