Industry 4.0 - the 4th industrial revolution
industrie 4.0
0 refers to the intelligent networking of machines and processes for industry with the help of information and communication technology".
IT and OT convergence
A first integration (or convergence) of industry 4.0 is that of ___________.
strategy
A lack of ________ proves to be one of the major challenges as it does in so many business areas.
business
A second maturity approach revolves more around the __________ as such and corresponds with what you would typically see in any project.
manufacturing
Cyber-physical systems are seen as a next evolution in ________, mechanics and engineering
basic building blocks
Cyber-physical systems are the ________ of Industry 4.0 and the enablers of additional capabilities in manufacturing (and beyond) such as track and trace and remote control (more about these capabilities in the next section on CPS and the Internet of Things).
communicate
Cyber-physical systems can __________. They have intelligent control systems, embedded software and communication capabilities as they can be connected in a network of cyber-physical systems.
uniquely identified
Cyber-physical systems can be ____________. They dispose of an IP (Internet Protocol) address which means that they use Internet technology and are part of an Internet of Everything in which they can be uniquely addressed (each system has an identifier).
sensors
Cyber-physical systems have controllers, ________, and actuators. This was already the case in previous stages before cyber-physical systems (mechatronics and adaptronics); however as we'll see with the Internet of Things it plays an important role.
vertical integration
IT systems and flows in the supply/value chain and the various processes happening across it; hierarchical level
horizontal integration, vertical integration, technologies for CPPS, consistency of engineering, new social infrastructures
In 2013, the so-called "Umzetsungsempfehlungen" document was published. It's essentially the report of the 'Industrie 4.0' workgroup that, among others covered principles and foundations, including:
condition monitoring, remote monitoring, track and trace
In Industry 4.0, cyber-physical systems are seen as the basis and enablers of new capabilities such as:
project
Industrie 4.0 was first used in a _________ in the high-tech strategy to transform German manufacturing.
security
Industry 4.0 also has a strong focus on
industrie 4.0
Industry 4.0 comes from the German term ___________.
information and communication technology
Industry 4.0 refers to the transformation of industry through the intelligent networking of machines and processes with the help of _______.
service orientation
Internet of Services; personalization and value-added services focused on customer
design principles of industry 4.0
It enables identifying and realizing applications in industrial transformation.
sprinting to value in industry 4.0
It's not a coincidence that the Boston Consulting Group report is entitled ___________.
operations
One such maturity approach looks at the information and actual __________ and manufacturing systems perspective with autonomous machines and systems as true Industry 4.0.
business, functional, information, communication, integration, assests
RAMI4.0 architectural level
connected world, enterprise, work centers, machines, control devices, field devices, products
RAMI4.0 hierarchy level
hierarchy levels, life cycle and value stream, RAMI architecture layers
The RAMI 4.0 architecture reference model is explained using 3 dimensions:
smart
The capabilities which are possibly thanks to cyber-physical systems enable _______ factories, _______ logistics (Logistics 4.0) and other _______ areas of applications, among others in energy, oil and gas, and utilities.
Interoperability, Virtualization, Decentralization, Real-time capability, Service orientation, Modularity
The design principles of Industry 4.0 enable identifying and realizing applications in industrial transformation. The design principles are: (IVDRSM)
high degree of individualization, early involvement of customers, connecting production and services
The document described the characteristics of the industrial production of the future as follows
cobots
The reason we mention it in the context of quality is that this is certainly one area where you see ________ popping up (________ is a fancy term for advanced collaborative robots or put more simply: robots that fit a collaboration between man and machine).
fourth industrial revolution
The term **industry 4.0** is used interchangeably with _________ in industry.
track and trace possibilities, structural health monitoring
These are two examples of CPS-enabled capabilities we tackled previously and how they really are IoT uses cases.
cyber-physical systems
They are seen as the basis and enablers of new capabilities such as 'condition monitoring', 'remote control/monitoring' and 'track and trace'.
reference architectural model for industrie 4.0 (RAMI 4.0)
a three-dimensional map showing how to approach Industry 4.0 in a structured manner, enabling stakeholders to understand each other
industry 4.0
a vision that evolved from an initiative to make the German manufacturing industry more competitive ('Industrie 4.0') to a globally adopted term.
vertical integration
all the systems in the traditional automation pyramid are affected: from field level and control level to production level, operations level and enterprise planning level.
decentralization
autonomous decisions; cyber-physical system as decision maker
isolated
companies are implementing Industry 4.0 but in rather ad hoc and _________ ways.
interoperability
connection of cyber-physical systems, people and manufacturing system; IT & OT convergence
data, information, knowledge, wisdom
dikw model
Real Time Capability
fast & real-time data; immediate collection and analysis
modularity
flexibility; dynamic environment; replacement or expansion of models
third industrial revolution
had everything to do with the rise of computers, computer networks (WAN, LAN, MAN,...), the rise of robotics in manufacturing, connectivity and obviously the birth of the Internet, that big game changer in the ways information is handled and shared, and the evolutions to e-anything versions of previously brick and mortar environments only, with far more automation.
development, production, logistiscs, distribution
horizontal integration workflow
Die Neue Hightech-Strategie Innovationen für Deutschland
in ________, the government explained how it aimed to drive innovation, which wasn't just a matter of technological innovation but also about 'social innovation' with society overall put at the center, a bit like Japan's Society 5.0.
horizontal integration
integration of IT systems for and across the various production and business planning processes
Second Industrial Revolution
is typically seen as the period where electricity and new manufacturing 'inventions' which it enabled, such as the assembly line, led to the area of mass production and to some extent to automation.
sensors and actuators
level 1 of automation pyramid
systems and internal services
level 2 of the automation pyramid
connectivity
level 3 of the automation
new services and ecosystem
level 4 of the automation pyramid
industry 4.0
manufacturing technologies, including cyber-physical systems, the Internet of things, cloud computing and cognitive computing and creating the smart factory".
life cycle and value stream
more data early on, more value later on
horizontal integration
not about the hierarchical view of several systems as in vertical integration but about the mentioned end-to-end value chain: from supplier and the processes, information flows and IT systems in the product development and production stage to logistics, distribution and ultimately the customer.
industrie 4.0
refers to the intelligent networking of machines and processes for industry with the help of information and communication technology
industry 4.0
refers to the transformation of industry through the intelligent networking of machines and processes
virtualization
sensor data; digital manufacturing models; digital twins
industrial internet reference architecture (IIRA)
the Industrial Internet Consortium has a framework for Industry 4.0, called
cyber-physical systems (CPS)
the building blocks of Industry 4.0
industry 4.0
the digital transformation of manufacturing/production and related industries and value creation processes.
field, control, production, operations, enterprise planning
vertical integration workflow
fourth industrial revolution
we move from 'just' the Internet and the client-server model to ubiquitous mobility, the bridging of digital and physical environments (in manufacturing referred to as Cyber Physical Systems), the convergence of IT and OT, and all the previously mentioned technologies (Internet of Things, Big Data, cloud, etc.) with additional accelerators such as advanced robotics and AI/cognitive which enable Industry 4.0 with automation and optimization in entirely new ways that lead to ample opportunities to innovate and truly fully automate and bring the industry to the next level.
First Industrial Revolution
which REALLY was a revolution, and, among others thanks to invention of steam machines, the usage of water and steam power and all sorts of other machines, would lead to the industrial transformation of society with trains, mechanization of manufacturing and loads of smog.