LOTO/Isolation
How many different levels of training are there when it comes to the Hazaedous Energy Control Standard?
3
You are about to perform work on an exhaust from a tool in the FAB that is on idle, what must be in place before you begin?
A LOTO device will need to be applied if capable, if not, a tag out must be in place as close as possible to the source shut-off point
What is the definition of the term Authorized Employee as described under the OSHA 29 CFR 1910.147 Standard?
A person who locks out or tags out machines or equipment in order to perform servicing or maintenance on a machine or piece of equipment, which has a source(s) of energy that can cause injury to the employee. Furthermore, any employee who implements a lockout and/or tagout system procedural element on machines or equipment (for servicing and/or maintenance purposes) is considered an authorized employee.
At the end of your work shifts or when leaving the job site to perform other duties, it is okay to have your co-worker remove you LOTO/ Isolation device for you?
False
Tagging out a piece of equipment is the same as locking out a piece of equipment.
False
Do you have a right to verify that each individual LOTO/Isolation point has been controlled while performing work under a group LOTO/Isolation?
Yes
Name two types of isolation devices.
1. Blind flange 2. Valve
Name two types of hazardous energy sources.
1. Electrical 2. Chemical
What are two requirements for lockout tagout devices?
1. Must be durable, so that they are capable of withstanding the environment to which they are exposed for the maximum period of time that exposure is expected 2. Must not be used for other purposes
What is the definition of the term Affected Employee, as described under the OSHA 29 CFR 1910.147 Standard?
An employee whose job requires him/her to operate or use a machine or equipment on servicing or maintenance is being performed under lockout or tagout, or whose job requires him/her to work in an area in which such servicing or maintenace is being performed.
What information must be present on a group LOTO device tag?
Bldg. name, supervisor and back-up contact numbers, date, numbered
On the Prism LOTO/Isolation log what must be documented?
Date, GLC, Description of the Job, bldg.., QSR contact, hazard types, points and verification methods
Who is responsible for the safety of the crew while performing LOTO/Isolation work duties?
Everyone
After temporarily testing a piece of equipment, what must happen before work can proceed under LOTO?
Following testing or positioning, all systems must be deenergized and energy control measures reapplied to continue the servicing and / or mainenance
Define one of the three criteria descriptions that would define a piece of equipment as capable of being locked out?
Has a hasp or other means of attachment to which, or through which, a lock can be affixed, or it has a locking mechanism built into it.
What information must be present on a personal LOTO device tag?
Name, contact number, date
If a co-worker and myself are working on a piece of equipment or machinery and there are two LOTO points identified, is it okay for me to lock out one point with my personal locks and tags and for my co-worker to lock out the other with his personal locks and tags? Why?
No, Each employee shall have their own personal LOTO device either to apply to the LOTO point or to the group lock box
What does the acronym QSR stand for?
Qualified System Representative
Who is allowed to shut down or de-energize a piece of equipment at TI?
Qualified System Representtive
What is the next step if you are not able to verify that an energy source is completely de-energized or isolated?
Stop and notify supervisor. Get the QSR back and perform isolation and verification from the start
You notice that a potential hazardous energy source hasn't been accounted or while in the middle of performing a high profile job. What do you do?
Stop the job and go through the LOTO/ISO procedure and verification from the beginning with the QSR
What are some verification methods to ensure that a piece of equipment or machinery is completely de-energized?
Trying to turn the machine back on, check gauges, verification through testing with a QSR
As described in the standard 29 CFR 1910.147(d)(6) what does verification of isolation mean?
Verification of isolation: before any work begins on machines or equipment that have been locked out or tagged out, an authorized employee must verify that the machine or equipment has been properly isolated and de energized.
Name one of the four MINIMUM required procedural requirements that must be a part of an employer's Hazardous Energy Control Plan?
a) Intended use of the procedure. b) Specific procedural steps for shutting down, isolating, blocking, and securing machines or equipment to control hazardous energy. c) Specific procedural steps for the placement, removal, and transfer of lockout devices or tagout devices, and a description of who has responsibility for them. d) Specific requirements for testing a machine or piece of equipment to determine and verify the effectiveness of lockout devices, tagout devices, and other energy control measures.
The Lockout/Tagout standard includes requirements for releasing machines or equipment that have been locked out or tagged out prior to restoring energy to the equipment and using it. Before lockout or tag out devices are removed, and energy restored, what is one of the three procedures that an authorized employee must follow?
a) The work area must be inspected to ensure that nonessential items (e.g., tools, spare parts) have been removed and that all of the machine or equipment components are operationally intact b) The work area must be checked to ensure that all employees have been safely positioned or have cleared the area. In addition, all affected employees must be notified that the lockout or tagout devices have been removed before the equipment is started c) Each lockout or tagout device must be removed from the energy-isolating device by the employee who applied the device