CH.10

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A closed mold has a cavity that is entirely closed by the mold, with a passageway which is called gating system leading from the outside to the cavity. TRUE or FALSE

true

Chvorinov's rule in casting is TST = Cm (V/A)^n, in which n is usually 2. TRUE or FALSE

true

Permanent mold processes are more economic in mass production operations. TRUE or FALSE

true

Porosity and environmental problems are limitations of casting. TRUE or FALSE

true

The factory that performs casting operations is usually called a foundry. TRUE or FALSE

true

The pattern determines the external shape of the geometry where as core determines internal geometry. TRUE or FALSE

true

The two basic mold types that distinguish casting processes are "expendable mold casting" and "permanent mold casting". TRUE or FALSE

true

Chvorinov's rule states that total solidification time is proportional to which one of the following quantities: where A = surface area of casting, Hf = heat of fusion, Tm = melting temperature, and V = volume of casting? A) (A/V)^n B) heat of fusion C) melting point D) V/A E) (V/A)^n

(V/A)^n

In casting, a flask is which one of the following? A) beverage bottle for foundrymen B) box which holds the cope and drag C) container for holding liquid metal D) metal which extrudes between the mold halves

box which holds the cope and drag

In foundry work, a runner is which one of the following: A) vertical channel into which molten metal is poured into the mold B) foundryman who moves the molten metal to the mold C) channel in the mold leading from the downsprue to the main mold cavity

channel in the mold leading from the downsprue to the main mold cavity

The upper half of a sand casting mold is called which of the following? A) cope B) drag

cope

Sand casting is which of the following types? A) expendable mold B) permanent mold

expendable mold

An open mold is not open to the atmosphere at the top. TRUE or FALSE

false

Heat of fusion is the amount of heat energy required to transform the metal from liquid state to solid state. TRUE or FALSE

false

Injection molding is a sand casting process. TRUE or FALSE

false

Making complex part geometries is NOT possible in casting process. TRUE or FALSE

false

According to Chvorinov's rule, it is desirable for regions of the casting most distant from the liquid metal supply to freeze ____________ A) first B) last

first

Which one is NOT the definition of a riser in casting? A) waste metal that is usually recycled B) gating system in which the sprue feeds directly into the cavity C) metal that is not part of the casting D) source of molten metal to feed the casting and compensate for shrinkage during solidification

gating system in which the sprue feeds directly into the cavity

In a sand casting mold, the V/A ratio of the riser should be _________________ the V/A ratio of the casting itself. A) equal o B) greater than C) smaller than

greater than

Total solidification time is defined as which one of the following? A) time between pouring and cooling to room temperature B) time between pouring and complete solidification C) time between solidification and cooling to room temperature

time between pouring and complete solidification


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