Air Conditioning Theory
Calculating BTU's of Infiltration for Cooling/Heating
1.1 x CFM x Temperature Difference
Calculating CFM
Air changes per hour x Cu. FT of house x .0167
Four Factors For Human Comfort
Air temperature, air humidity, air cleanliness, air movement, most common comfort condition is 75 degrees F and 50% relative humidity
Finding Air Volume in Duct Systems
Air velocity (ft/min) x area of duct (lxw)/ 144 in^2/ft^2, answer is expressed in cfm
Packaged Air Conditioner
All of the components are built into one cabinet like a window unit, usually found on the side of a building or on top, have no piping that needs to be field installed, and they come charged from the factory
Condensate in A/C Units
An A/C unit in a climate with average humidity will collect 3 pints of condensate per hour of operation for each ton of refrigeration, most units have a drain that goes to the ground and the condensate is absorbed into the ground.
Partition and Exterior Walls
An exterior wall is exposed directly to the outside while a partition wall is exposed to an unconditioned space such as a garage.
High Efficiency Condensers
Are highly efficient because they have more surface area which reduces the compressor head pressure even in the hottest weather, they also have two speed fans one speed for mild weather and one for hot
Cooling the Compressor and Motor
Are suction gas cooled, if they are not cooled the motor will burn out, discharge gas is used in scroll compressors newer compressors are able to run at hotter temperatures, the discharge line should not exceed 225 degrees F
Propeller Fan
Are used for exhaust or condenser fans, they can move large volumes of air at low pressures
Squirrel Cage Blower
Are used in high pressurized duct systems to move air (1 in of water column or higher)
Heat Gain/Heat Loss Calculations
Are used to determine the amount of heat lost and gained by the means of the structure
Compressor Sensor
Are used to sense the temperature inside the compressor, only found in newer compressors
Formulas For Heating and Cooling TD
Cooling Design TD = Outdoor Design Temperature - Indoor Design Temperature Heating Design TD = Indoor Design Temperature - Outdoor Design Temperature
Insulating Ductwork
Ductwork should only be insulated when a 15 degree F temperature difference exists from the inside to the outside of the duct, can be insulated on the outside or inside, 2 in thickness is most common
Air Conditioning, Heating, and Refrigeration Institute (AHRI)
Establishes the ratings for which air-conditioning equipment is evaluated at, A/C units are rated for 80 degrees F with 50% relative humidity, and they rate condensers on a basis of 95 degree F air passing over them
Moisture in Window A/C Units
Evaporators operate at 35 degrees F to prevent frost buildup, the moisture that collects on them falls into a pan and drained to the condenser where it is evaporated, most commonly have rotary compressors
Ductless Systems
Have a outdoor condensing unit connected to one or more indoor fan coils units, and each room has its own unit
Evaporator Symptoms
If a slightly higher than normal superheat is normal if the outside ambient temperatures are high, if a fixed bore metering device is being used
Weight of Dry Air
Is .075 lb/ft^3 at atmospheric pressure
Acoustical Lining
Is applied to the interior surfaces of the ductwork to prevent air escaping
Ventilation Air
Is fresh air intake that is induced before the air is heated or cooled and it is brought into the air conditioner to keep air from being oxygen-starved, once every 4 hours there should be 25% of the indoor air pushed out, it is planned
Enthalpy of Air
Is the air's total heat content including latent and sensible heat, expressed in Btu per pound of air
Static Pressure
Is the pressure in a duct system that is pushing against the walls of the duct, static pressure + velocity pressure= total pressure , a manometer is used to measure it
Dew Point Temperature
Is the temperature at which moisture begins to condense out of the air, air can be dehumidified by passing it over a surface that is below the dew point temperature and moisture will collect on the cold surface, ex evaporator coil
Infiltration Air
Is the term used for random air that leaks into a struture
Velocity Pressure
Is the weight of the air moving through the duct system, it is measured with a manometer
Disconnect Switch
Is used to cut off the power to the equipment for servicing, needs to be within 25 ft of the unit and within sight
Net Wall Area
Is used to describe the area of a wall after the doors and windows are cut into it, Net wall area= gross wall area- door area- window area- area of other components.
U-Values
Is used to describe the thermal conductivity of a material, the higher the U value the easier it is for heat to pass through the material, it is the inverse of R value, ex R-value=30, U-value= 1/30
Manuel J
Is used to determine the heat gain and heat loss of a residentialstructure
Distribtuor
Is used to distribute the correct amount of refrigerant to individual circuits
Velometer
Is used to measure the air speed, and how fast it is moving past a particular point
R-Value
Is used to to rate the thermal resistance of insulation materials, the higher the R value the harder it is for heat to pass through the material
Placing Condensing Units in Split-Type Systems
Make sure the roof drainage doesn't drain on top of the unit, and that there is proper air circulation, try and place units in shady areas
Airflow in A/C units
More airflow will cause higher coil temperatures, less airflow will cause lower coil temperatures , airflow can be adjusted to achieve proper evaporator temperature for proper humidity, closer fin spacing will also take more moisture out of the air
Sizing Ductwork
Oversized ductwork will result in the slowing of the air as it flows through and as well as more expensive to fabritcate, and undersized duct will increase noise levels and excessive air velocity
Formula For Heat Lost/Gained Through a Wall
Q(Quantity of heat in btu/h)=Area of the wall x HTM (heat transfer medium)(cooling design temp or heating design temp)
Sensible Heat Formula
Qs (BTU'S of Sensible Heat) = 1.08 x cfm x TD
Total Heat Formula
Qt (Total Heat)= 4.5 x cfm x total heat difference, is used to select equipment for the correct sensible and latent heat capacities
Absolute Humidity
The amount of water vapor that is contained in a air sample, expressed in grains or pounds 7,000 grains = 1 lb, is not commonly used for field calculations
Split System Air Conditioner
The condenser is located outside, and evaporator inside and line sets are used to connect them
Wet Bulb Depression
The difference of a dry bulb temperature and a wet bulb temperature measurement., is found by subtracting the wet bulb temp from the dry bulb temp, a larger web bulb depression is caused by a higher humidity level and vis versa, a psychrometer is used to measure it
Using Gauge to Determine Duct Weight
The gauge of the sheet metal can be used to find the weight of the sheet metal by using a constant of 41.82 and multiplying it by the gauge of metal, ex: 24 gauge-.024 x 41.82= 1lb per square foot of metal
Wet Bulb Temperature
The moisture of air taken with a psychometer, the closer the wet bulb temp is to the dry bulb temp the higher the RH
Relative Humidity
The relationship between the weight of water vapor in a pound of air compared to the weight of water vapor that a pound of air can hold at 100% saturation condition, high relative humidity is good in the winter, and a low relative humidity is good in the summer
Dry Bulb Temperature
The sensible heat level of the air taken with a psychometer , the dry bulb temp is always higher than the wet bulb temp
Psychrometrics
The study of the properties of air, when you move horizontal on the chart there is a sensible heat change, and when you move vertical there is a latent heat change
Condenser Operating Conditions
They normally operate at 30 degree F temperature difference, on high efficiency equipment they operate at a 20 degree F temperature difference
Evaporator Operating Conditions
They normally operate at 40 degree F boiling temperature with a 35 degree F temperature difference, with normal comfort conditions
Controlling Humidity in A/C Units
Units dehumidify and cool the air, if the humidity is very high, the coil temperature should be lowerd remove more moisture, and if humidity is too low the coil temperature can be raised
Temperature Split
Used to describe the difference in temperature between heat exchange mediums which are the refrigerant and the air, usually 20 degrees F for evaporators
Psychrometric Chart
Used to plot and compare comfort conditions in an occupied space, during the summer the most common comfort level is 75 degrees F 50% RH
Voltage in Window A/C Units
Usually operate at 115v
Equation For Finding Weight of Air in a Room
Volume of room (lwh) x .075lb/ft^3
Cubic Ft Per Minute (CFM) Equation
Volume of the room x .25, divided by 60 (minutes), is used to find how much cubic ft of air per minute must be introduced to change 25% of the air per hour, most systems operate at 400cfm/ton, the number of windows in a room is also taken into consideration
Humidity
Water vapor suspended in the air
Condenser Symptoms
When a high discharge-line temp is discovered, a technician can prove a leak by building up the head pressure to 300 psig for R-22 and then shut the unit off, if there is a leak it will begin to whistle through the compressor
Oversized A/C Equipment
Will cause excessive starting and stopping which will lead to more wear and tear and less dehumidification, also more expensive operating and maintenance cost