WB
A Six Sigma level is calculated by which of the following equations:
(Opportunities - Defects) / Opportunities * 100
What year was Six Sigma first conceived and developed?
1986
Sort, Straighten, Shine, Standardize, Sustain
5 S's
What is TRIZ method
A problem solving method
Explain FMEA in six sigma belt?
FMEA is a spreadsheet data of risk factor of a working process to help the team.
What is Ppk in six sigma belt?
This is the index of the performance of a process.
TQM
Total Quality Management
Which of the following is NOT an end goal of BOTH quality improvement programs and continuous process improvement>
achieving a specific set goal
PDCA Cycle theory
improvement comes when you recognize there is a need for change and make a plan to create improvement. Next, test improvements then act on improvements to bring into production
Errors and costs ____ as sigma levels ____
increase, decrease
Which of the following is NOT a key element of TQM (Total Quality Management) initiatives?
ingenuity
What are the main variations of six sigma?
mean, median, range and mode.
In the Six Sigma "DMAIC" improvement framework, the letter "M" stands for:
measure
The stage where the starting point metrics are recorded to baseline the current performance level
measure
The Six Sigma process improvement method should be chosen when:
solving complex problems
Which of the following is NOT a similarity between Lean and Six Sigma concepts?
they both seek to increase instances of waste within an organization
Jumpstart is a fast-paces method for identifying problems and solutions in a single session that can be used within other methods such as Rummler-Brache, Scrum, and TQM
true
Lean principles often go hand in hand with Six Sigma principles
true
Technical requirements need to be determined to build the House of Quality
true
The first question one must ask during concept development is : What is the product (good or service) intended to do?
true
The fourth phase focuses on fully understanding the top causes identified in the Analyze phase, with the intent of either controlling or eliminating those causes to achieve breakthrough performance. The overall theme for the improve phase is process redesign -> improve
true
The idea behind Six Sigma is to minimize defects in production through continuous improvements of the process
true
The improve phase focuses on fully understanding the top causes identified in the analyze phase
true
While withdrawing money at the ATM, the customer enters the amount to be withdrawn on the ATM keypad. What type of activity is this?
value adding
According to the TQM mentality, the entire organization is only as strong as the ____ element
weakest
Values of inches, time, and miles per gallon normally would be described as: 1. Variable 2. Continuous 3. Measurable 4. Discrete
1, 2, 3 only
Arrange the following Lean Six Sigma roles in the right sequence in terms of "increasing levels of competency" 1. Green Belt 2. Master Black Belt 3. Black Belt 4. Yellow Belt
1-4-3-2
Lean Six Sigma process
1. Defining customer values 2. Identifying the value stream for customer needs and desires 3. Identifying waste in the process 4. Creation of continuous process flow 5. Continually working to reduce the # of steps and time it takes to reach customer satisfaction
Six Sigma level implies a defect rate of:
3.4 DPMO
What is an OC Curve in sampling process?
A diagram representing the probability of acceptance for a lot.
Which of the following statement is correct about Project Charter?
A full information book on the project
What should be the main characteristic of a process to achieve a six sigma?
A process should not produce more than 3.4 defects in a million, to achieve the six sigma.
What do you understand by cellular manufacturing in Six Sigma?
A smaller task within a larger task of manufacturing is known as cellular manufacturing
What do you understand by cellular manufacturing in six sigma?
A smaller task within a larger task of manufacturing is known as cellular manufacturing.
Which of the following is NOT a component of Six Sigma Yellow Belt Training
Advanced Project and Team Management Skills
EWMA (Exponentially Weighted Moving Average) Chart
An Exponentially Weighted Moving Average Chart is a control chart which monitors any business's entire history of output It uses variables or attributes - type data.
The data that can be counted only in whole numbers is called what?
Attribute Data
Which of the following is NOT a continuous process improvement technique?
BPR (Business Process Reengineering)
Who introduced Six Sigma Belt?
Bill Smith in 1986
Leads a team during a six sigma project
Black Belt
What is brainstorming in six sigma belt?
Brain Storming in six sigma is used as a process to create an extraordinary idea within a short period of time to solve any problem. Or it can be called as quick problem-solving method.
What is the use of ANOVA in Six Sigmas? A. ANOVA is a method of calculation. B. It determines the means of various continuous data. C. Both of the above. D. None of the above.
C. Both of the above.
Scrum is used: A. when teams want to create new technical products B. when teams want to integrate new developments on existing products within a short time frame C. all of the above D. none of the above
C. all of the above
The chart is used for rearrangement of time, when any change is detected in a process.
CUSUM Chart.
A senior executive within the organization whose role is sponsoring specific projects
Champion
What do you understand about COPQ in six sigma?
Cost of Poor Quality is the cost caused through producing defects
What does Cpk means in six sigma belt?
Cpk is the process Capability Index, which indicates the fulfillment of any process's specied limits.
When prioritizing Six Sigma projects within an organization: A. The project with the statistically lowest sigma level should always be prioritized B. The project with the highest potential cost savings should always be prioritized C. The project with the highest potential customer satisfaction increase should always be prioritized D. All of the above should be considered and statistically researched before choosing the best option for the organization at hand
D. All of the above should be considered and statistically researched before choosing the best option for the organization at hand
What does the Value Stream mean? A. is the sequence of all items, events, and people required to produce an end result B. is used to identify areas of concern, waste, and improvement C. Neither A nor B D. Both A and B
D. Both A and B
A process that performs at a 6 sigma level: A. is considered statistically 'perfect' B. has 3.4 defects per million opportunities C. operates at a 99.99966% accuracy D. all of the above
D. all of the above
The grand average of the subgroup averages is known as: A. X-bar bar B. X-double bar C. grand average D. all of the above
D. all of the above
Used when developing new processes
DMADV
Every Six Sigma project will follow the same process in the systematic and uniform method known as
DMAIC
Used to improve processes that already exist
DMAIC
The following process improvement methodologies are used in many healthcare facilities:
DMAIC PDCA LEAN
What is six sigma DMAIC?
DMAIC is the 5 step quality initiative of six sigma, as Define, Measure, Analyze, Improve, & Control
Six Sigma Teams use the ___ method when improving a product or process that already exists, and the ____ method when developing a new product or process
DMAIC, DMADV
Which of the following is used to select the process of sampling plan?
DODGE ROMIG Table.
DODGE ROMIG Table.
DODGE-ROMIG table is used for the purpose of selecting plans for sampling process
AOQL & LTPD
DODGE-ROMIG table uses AOQL & LTPD measures for selecting plans.
The first stage sets the context within which the Six Sigma project is performed
Define
DMADV
Define, Measure, Analyze, Design, Verify
DMAIC
Define, Measure, Analyze, Improve, Control
What does DFSS stand for?
Design for Six Sigma
TQM Key Elements
Ethics, integrity, trust, training, teamwork, leadership, recognition, communication
Which of the following methods seeks to effect positive change in processes and organizations using a set of practical tools to address business issues and process problems? A. BPR (Business Process Reengineering) B. TQM (Total Quality Management) C. Rummler-Brache D. Six Sigma Methodologies E. Lean F. This statement can apply to more than one of the above
F. This statement can apply to more than one of the above
Six Sigma: A. ultimately reduces process costs B. decreases customer satisfaction C. is a methodology for process improvement D. is a statistical concept that seeks to find variation in processes E. all of the above F. some of the above
F. some of the above
When to use Six Sigma
Facing the unknown, Problems are widespread and not defined, Solving complex problems, Costs are closely tied to the processes
FMEA is a tool in six sigma, which is:
Failure Mode Effect analysis is a tool to measure the risk of a process or a system failing to produce as per the requirement and then working on the problem to overcome
What is fish bone/ishikawa diagram?
Fish Bone is the process of begetting the potential cause of a problem, according to which we can reach at the root of the problem.
What is flowcharting in sigma belt?
Flowcharting is used as a diagram, which displays the steps sequentially of any process or workflow.
What is process report?
Following a Belt Curve Distribution, process report shows the capability of any process
Which of the following Belt Levels usually require a Six Sigma Project be completed before a Six Sigma Certification is awarded? A. White B. Yellow C. Green D. Black E. Master Black F. none of the above G. all of the above H. some of the above
H. some of the above
Jidoka implementation
Identifying defects in the production line and stopping production immediately to identify problem and find solution instead of tracing back errors to a source
TQM benefits
Improved employee engagement/morale, Reduction in production/product costs, Decreased cycle times, More satisfied customers
Which of the following shows phases of the Rummler-Brache Method in the correct order?
Improvement planning, Definition, Analysis and design, Implementation, Management of process
Which company registered six sigma belt as trademark ?
In December 28, 1993 Motorola
Errors and costs exponentially _____ as Sigma level _____
Increase, decrease
What is standard deviation?
It is a measuring process to measuring the average spread of data
What is the Pareto principle?
It is the 80/20 rules in six sigma belt, in most of the cases, 20% of the effect comes from the 80% of the causes.
Why Pareto chart is important in six sigma?
It represent a company which subject is extra focused and which subject need to be focused more 80/20 theory
Which of the following is true about Shewhart Chart?
It shows whether the process of a business is reliable or not.
The core idea is to maximize customer value while minimizing waste
LEAN
Which of the following statement is true about LTPD (Lot Tolerance Percent Defective)?
LTPD is the lowest quality of any product that can be accepted.
Form, Storm, Norm, Perform, these are the stages of:
Likely phases a team goes through.
Lot Tolerance Percent Defective
Lot Tolerance Percent Defective is the lowest quality of any product that can be accepted while sampling. It has a 10% chance of being accepted.
MSA (Measurement System Analysis)
Measurement System Analysis is the process of verifying or properly analyzing the data collected from measurement and inspection of various companies.
Which among the following facts is/are true about Ordinal Scale?
Measurement scale listing names in order Opposite of Nominal scale
Which of the following is considered the father of Six Sigma?
Mikel Harry
What do you understand by Mura in Six Sigma?
Mura is the term of waste
Order the correct steps of the Demming Cycle
Plan, Do, Check, Act
PDCA
Plan, Do, Check, Act
Jidoka
Principle that creates control of defects inside a business process
Process Capability Index (PCI)
Process Capability index shows the capability of a process that it can produce sufficiently as per the requirements within the limited time.
Which of the following is correct about Product Report?
Product Report is a discrete data consisting with performance metrics of any process
The postgame
Quality assurance, testing, and change management procedures
What is regression?
Regression is used for establishing the relationship between input and output variables.
What reduces processing time, opportunities for errors, and overall cost?
Removing waste items, actions, and people that are unnecessary to the outcome of a process
Who can have an impact on the success of a healthcare facility
Senior Administrator Hospital Staff Department Heads
Which of the following is true about Simple Random Sampling?
Simple random sampling is a method of choosing samples randomly from an infinite population.
Which of the following is NOT a common misconception of the Six Sigma Methodology?
Six Sigma aims to reduce defects in hopes of increasing profitability
The game
Teams develop products via programming sprints. Sprints are smaller phases of development that are completed in sequence then reviewed/validated before moving onto next sprint
What is a hypothesis test
Test of method efficiency and effects
What is the 1.5 sigma shift?
The 1.5 sigma shift is the process of collecting data of every cycle for identifying difference.
What is the main objective of the Kano Model?
The Kano Model is made to help a team to fulfill the three stage need of customer by the voice of customer.
What is the method of ACCEPTANCE SAMPLING used for?
The method includes acceptance and rejection of products by inspection.
Scrum phases:
The pregame The game The postgame
Which of the following facts are true about X-bar and R charts?
These are the two charts of monitoring the behavior and the outcome of any process.
Which of the following is true about Nominal scale?
This a measurement scale which lists names in alphabetical order.
What is a Hypothesis test?
This a test of method efficiency and effects
What is an Activity Network Diagram in six sigma?
This diagram shows the farthest and closest expected time of completion of a project.
Which of the following is / are true about Chi-Square Test?
This is a part of Statistical tests.
What is TRIZ Method?
This is a problem solving method.
Which of the following statement is correct about Project Charter?
This is the full information book of a project.
Which of the following is the main feature of MSA (Measurement System Analysis)?
This is the method of analyzing accurate measurement system
What is Inferential Statistics in six sigma?
This is the method of determining process capabilities.
Which of the following is correct about DMADV?
This is the method of making a new process of business.
Which of the following is true about QFD (Quality function Deployment)?
This is the process of planning for products and services.
What is the main objective of the Kano model
To help a team for satisfying the customer's need
The Motorola Company is credited with the origin of the Six Sigma Methodology
True
The statistical difference between a process operating at a 5 sigma level and a process operating at a 6 sigma level is markedly different when it comes to the number of defects present
True
Which of the following correctly orders the Six Sigma Certification levels from lowest to highest?
White, Yellow, Green, Black, Master Black
A Six Sigma ____ is typically a subject-matter expert in a particular subject being reviewed within the Six Sigma project
Yellow belt
What is used for large number of samples
Z score table
In Six Sigma, the word defect means?
a product or service transaction not meeting specifications
Who is made six sigma belt central to his business strategy?
ack welch of General Electric, made it central to his business strategy in 1995.
The pregame
analyze available data, create concept for new product or upgrade
What do data driven processes mean?
are based on statistical data, measurement and metrics
Six Sigma focuses on:
breakthrough improvement
An organization that fully adopts the Six Sigma methodology:
continuously measures and improves processes indefinitely
What decreases as sigma level increases?
cost and cycle time
If quality of a process _____, as it approaches 3 Sigma, the costs associated with errors _____ substantially
decrease, increase
Which of the following is an important belief and philosophy as defined by Six Sigma?
defects cost money
Which of the following is NOT an example of a common challenge of the Six Sigma Methodology within an organization?
excess resources
Beta test is the act of implementing a new idea, system, or product on a large scale, controlled environment within the entire organization
false
Quality Function Deployment (QFD) was developed at Motorola as part of their Six Sigma methodology
false
Six Sigma represents a quality level of 3.4 defects per thousand
false
The perfection level of Six Sigma is 99.38%
false
The voice of the designer is the primary input to the quality function deployment process
false
What is the aim of the Six Sigma Methodology when it comes to percentages
improve all business processes to the 99.99966%